Engine Repair Manual [ 1ZZ-FE,2ZZ-GE ]
INTRODUCTION
HOW TO USE THIS MANUAL
IDENTIFICATION INFORMATION
REPAIR INSTRUCTIONS
FOR ALL OF VEHICLES
HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS
- GENERAL INFORMATION · PDF
- HOW TO PROCEED WITH TROUBLESHOOTING · PDF
- HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE · PDF
TERMS
PREPARATION
ENGINE MECHANICAL
- SST (Special Service Tools) · PDF
- RECOMMENDED TOOLS · PDF
- EQUIPMENT · PDF
- SSM (Special Service Materials) · PDF
EMISSION CONTROL
ELECTRONIC FUEL INJECTION
COOLING
LUBRICATION
- SST (Special Service Tools) · PDF
- EQUIPMENT · PDF
- LUBRICANT · PDF
- SSM (Special Service Materials) · PDF
IGNITION
STARTING
CHARGING
SERVICE SPECIFICATIONS
STANDARD BOLT
- HOW TO DETERMINE BOLT STRENGTH · PDF
- SPECIFIED TORQUE FOR STANDARD BOLTS · PDF
- HOW TO DETERMINE NUT STRENGTH · PDF
ENGINE MECHANICAL
EMISSION CONTROL
ELECTRONIC FUEL INJECTION
COOLING
LUBRICATION
IGNITION
STARTING
CHARGING
DIAGNOSTICS
ENGINE
- HOW TO PROCEED WITH TROUBLESHOOTING · PDF
- CUSTOMER PROBLEM ANALYSIS CHECK · PDF
- PRE-CHECK · PDF
- DIAGNOSTIC TROUBLE CODE CHART · PDF
- PARTS LOCATION · PDF
- TERMINALS OF ECU · PDF
- PROBLEM SYMPTOMS TABLE · PDF
- P0100/31 Mass Air Flow Circuit Malfunction · PDF
- P0101/31 Mass Air Flow Circuit Range/Performance Problem · PDF
- P0110/24 Intake Air Temp. Circuit Malfunction · PDF
- P0115/22 Water Temp. Circuit Malfunction · PDF
- P0116/22 Engine Coolant Temp. Circuit Range/ Performance Problem · PDF
- P0120/41 Throttle/Pedal Position Sensor/Switch ”A” Circuit Malfunction · PDF
- P0121/41 Throttle/Pedal Position Sensor/Switch ”A” Circuit Range/Performance Problem · PDF
- P0125/91 Insufficient Coolant Temp. for Closed Loop Fuel Control · PDF
- P0133/21 Oxygen Sensor Circuit Slow Response (Bank 1 Sensor 1) · PDF
- P0135/21 Oxygen Sensor Heater Circuit Malfunction (Bank 1 Sensor 1) · PDF
- P0136/27 Oxygen Sensor Circuit Malfunction (Bank 1 Sensor 2) · PDF
- P0171/25 System too Lean (Fuel Trim) · PDF
- P0300/93 Random/Multiple Cylinder Misfire Detected · PDF
- P0325/52, 55 · PDF
- P0335/12, 13 · PDF
- P0340/12 Camshaft Position Sensor Circuit Malfunction · PDF
- P0420/94 Catalyst System Efficiency Below Threshold · PDF
- P0500/42 Vehicle Speed Sensor Malfunction · PDF
- P0505/33 Idle Control System Malfunction · PDF
- P1300/14 Igniter Circuit Malfunction (No.1) · PDF
- P1335/13 Crankshaft Position Sensor Circuit Malfunction (During engine running) · PDF
- P1346/18 VVT Sensor (Camshaft Position Sensor) Circuit Range/Performance Problem · PDF
- P1349/59 VVT System Malfunction · PDF
- P1520/95 Stop Light Switch Signal Malfunction · PDF
- P1600/96 ECM BATT Malfunction · PDF
- P1645/82 Body ECU Malfunction · PDF
- P1656/39 OCV for VVT Circuit Malfunction · PDF
- P1690/39 OCV for VVTL Circuit Malfunction · PDF
- P1692/39 OCV for VVTL Open Malfanction · PDF
- ECU Power Source Circuit · PDF
- Fuel Pump Control Circuit · PDF
- Neutral Start Switch Malfunction · PDF
ENGINE MECHANICAL
CO/HC
COMPRESSION
VALVE CLEARANCE
IGNITION TIMING
IDLE SPEED
TIMING CHAIN
CYLINDER HEAD
- COMPONENTS · PDF
- REMOVAL · PDF
- DISASSEMBLY · PDF
- INSPECTION · PDF
- REPLACEMENT · PDF
- REASSEMBLY · PDF
- INSTALLATION · PDF
CYLINDER BLOCK
EMISSION CONTROL
EMISSION CONTROL SYSTEM
PARTS LAYOUT AND SCHEMATIC DRAWING
POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
THREE-WAY CATALYTIC CONVERTER (TWC) SYSTEM
ELECTRONIC FUEL INJECTION
EFI SYSTEM
FUEL PUMP
- ON-VEHICLE INSPECTION · PDF
- COMPONENTS · PDF
- REMOVAL · PDF
- DISASSEMBLY · PDF
- REASSEMBLY · PDF
- INSTALLATION · PDF
FUEL PRESSURE REGULATOR
INJECTOR
AIR FLOW METER
THROTTLE BODY
CAMSHAFT TIMING OIL CONTROL VALVE
IDLE SPEED CONTROL (ISC) VALVE
EFI MAIN RELAY
CIRCUIT OPENING RELAY
VSV FOR EVAPORATIVE EMISSION (EVAP)
WATER TEMPERATURE SENSOR
KNOCK SENSOR
OXYGEN SENSOR
ENGINE ECU
FUEL CUT RPM
COOLING
COOLANT
WATER PUMP
THERMOSTAT
RADIATOR
- ON-VEHICLE CLEANING · PDF
- ON-VEHICLE INSPECTION · PDF
- COMPONENTS · PDF
- REMOVAL · PDF
- DISASSEMBLY · PDF
- INSPECTION · PDF
- REASSEMBLY · PDF
- INSTALLATION · PDF
ELECTRIC COOLING FAN
- ON-VEHICLE INSPECTION · PDF
- COMPONENTS · PDF
- REMOVAL · PDF
- DISASSEMBLY · PDF
- REASSEMBLY · PDF
- INSTALLATION · PDF
COOLING FAN RELAY
LUBRICATION
OIL AND FILTER
OIL PUMP
- COMPONENTS · PDF
- REMOVAL · PDF
- DISASSEMBLY · PDF
- INSPECTION · PDF
- REASSEMBLY · PDF
- INSTALLATION · PDF