ENGINE ASSEMBLY > REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE HOOD SUB-ASSEMBLY

  3. REMOVE NO. 1 ENGINE UNDER COVER (for 4WD)

  4. REMOVE NO. 2 ENGINE UNDER COVER (for 4WD)

  5. DRAIN ENGINE OIL

  6. LOOSEN FUEL TANK CAP ASSEMBLY

  7. DRAIN FUEL

  8. DRAIN ENGINE COOLANT

  9. DRAIN TRANSMISSION OIL

  10. REMOVE BATTERY BRACKET

  11. REMOVE BATTERY AND BATTERY TRAY

  12. REMOVE AIR CLEANER ASSEMBLY

  13. REMOVE RADIATOR ASSEMBLY

  14. REMOVE STARTER ASSEMBLY

  15. REMOVE FRONT EXHAUST PIPE ASSEMBLY

  16. REMOVE PROPELLER SHAFT ASSEMBLY

  17. REMOVE TRANSMISSION ASSEMBLY

  18. DISCONNECT HOSES AND CONNECTORS

  19. DISCONNECT COOLER COMPRESSOR ASSEMBLY

  20. REMOVE CLUTCH COVER ASSEMBLY

  21. REMOVE CLUTCH DISC ASSEMBLY

  22. REMOVE FLYWHEEL SUB-ASSEMBLY

  23. REMOVE REAR END PLATE

  24. REMOVE ENGINE ASSEMBLY

  25. FIX ENGINE ON ENGINE STAND

  26. REMOVE ENGINE WIRE

  27. REMOVE NO. 1 TIMING BELT COVER

  28. REMOVE TIMING BELT

  29. REMOVE NO. 1 TIMING BELT IDLER SUB-ASSEMBLY

  30. REMOVE NO. 1 TIMING BELT TENSIONER ASSEMBLY

  31. REMOVE CRANKSHAFT PULLEY

  32. REMOVE CAMSHAFT TIMING PULLEY

  33. REMOVE VENTILATION HOSE HEAT INSULATOR

  34. DISCONNECT VENTILATION HOSE

  35. REMOVE VENTILATION PIPE

  36. REMOVE TURBO OIL INLET PIPE SUB-ASSEMBLY

  37. REMOVE EXHAUST MANIFOLD

  38. INSPECT EXHAUST MANIFOLD

  39. REMOVE GENERATOR BRACKET

  40. REMOVE GENERATOR ASSEMBLY

  41. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

  42. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET

  43. REMOVE THERMOSTAT

  44. REMOVE WATER OUTLET

  45. REMOVE GLOW PLUG ASSEMBLY

  46. REMOVE MANIFOLD STAY

  47. REMOVE DIESEL THROTTLE BODY ASSEMBLY

  48. REMOVE DIESEL THROTTLE BODY BRACKET

  49. REMOVE INTAKE AIR CONNECTOR

  50. REMOVE OIL FILTER SUB-ASSEMBLY

  51. REMOVE INJECTION PIPE

  52. REMOVE NO. 2 NOZZLE LEAKAGE PIPE ASSEMBLY

  53. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

  54. REMOVE COMMON RAIL ASSEMBLY

  55. REMOVE FUEL SUPPLY PUMP ASSEMBLY

  56. REMOVE OIL LEVEL GAUGE GUIDE

  57. REMOVE INTAKE MANIFOLD

  58. INSPECT INTAKE MANIFOLD

  59. REMOVE OIL COOLER COVER SUB-ASSEMBLY

  60. REMOVE VACUUM PUMP ASSEMBLY

  61. REMOVE VANE PUMP ASSEMBLY

  62. REMOVE CRANKSHAFT POSITION SENSOR

  63. REMOVE CAMSHAFT POSITION SENSOR

  64. REMOVE ENGINE COOLANT TEMPERATURE SENSOR

  65. REMOVE NO. 1 FRONT ENGINE MOUNTING BRACKET RH

  66. REMOVE NO. 1 FRONT ENGINE MOUNTING BRACKET LH