ENGINE ASSEMBLY > INSTALLATION

1. INSTALL NO. 1 FRONT ENGINE MOUNTING BRACKET RH

2. INSTALL NO. 1 FRONT ENGINE MOUNTING BRACKET LH

3. INSTALL ENGINE COOLANT TEMPERATURE SENSOR

4. INSTALL CAMSHAFT POSITION SENSOR

5. INSTALL CRANKSHAFT POSITION SENSOR

6. INSTALL VANE PUMP ASSEMBLY

7. INSTALL VACUUM PUMP ASSEMBLY

8. INSTALL OIL COOLER COVER SUB-ASSEMBLY

9. INSTALL INTAKE MANIFOLD

10. INSTALL OIL LEVEL GAUGE GUIDE

11. INSTALL FUEL SUPPLY PUMP ASSEMBLY

12. INSTALL COMMON RAIL ASSEMBLY

13. INSTALL FUEL INLET PIPE SUB-ASSEMBLY

14. INSTALL NO. 2 NOZZLE LEAKAGE PIPE ASSEMBLY

15. INSTALL INJECTION PIPE

16. INSTALL OIL FILTER SUB-ASSEMBLY

17. INSTALL EGR VALVE ASSEMBLY

18. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY

19. INSTALL INTAKE AIR CONNECTOR

20. INSTALL DIESEL THROTTLE BODY BRACKET

21. INSTALL DIESEL THROTTLE BODY ASSEMBLY

22. INSTALL VACUUM SWITCHING VALVE BRACKET

23. INSTALL MANIFOLD STAY

24. INSTALL GLOW PLUG ASSEMBLY

25. INSTALL WATER OUTLET

26. INSTALL THERMOSTAT

27. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET

28. INSTALL NO. 1 CHARGE AIR COOLER SUPPORT BRACKET

29. INSTALL NO. 2 CHARGE AIR COOLER SUPPORT BRACKET

30. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

31. INSTALL GENERATOR ASSEMBLY

32. INSTALL GENERATOR BRACKET

33. INSTALL EXHAUST MANIFOLD

34. INSTALL TURBOCHARGER STAY

35. INSTALL TURBO OIL INLET PIPE SUB-ASSEMBLY

36. INSTALL TURBINE OUTLET ELBOW

37. INSTALL NO. 1 TURBO WATER HOSE

38. INSTALL NO. 1 TURBO INSULATOR

39. INSTALL VENTILATION PIPE

40. CONNECT VENTILATION HOSE

41. INSTALL CAMSHAFT TIMING PULLEY

42. INSTALL CRANKSHAFT PULLEY

43. INSTALL TIMING BELT

44. INSTALL NO. 1 TIMING BELT COVER

45. INSTALL ENGINE WIRE

46. REMOVE ENGINE STAND

47. INSTALL ENGINE ASSEMBLY

48. INSTALL REAR END PLATE

49. INSTALL FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)

50. INSTALL DRIVE PLATE & RING GEAR SUB-ASSEMBLY (for Automatic Transmission)

51. INSTALL CLUTCH DISC ASSEMBLY (for Manual Transmission)

52. INSTALL CLUTCH COVER ASSEMBLY (for Manual Transmission)

53. INSTALL COOLER COMPRESSOR ASSEMBLY

54. CONNECT HOSES AND CONNECTORS

55. INSTALL TRANSMISSION ASSEMBLY (for Manual Transmission)

56. INSTALL TRANSMISSION ASSEMBLY (for Automatic Transmission)

57. INSTALL PROPELLER SHAFT ASSEMBLY

58. INSTALL FRONT EXHAUST PIPE

59. INSTALL STARTER ASSEMBLY

60. INSTALL CHARGE AIR COOLER ASSEMBLY WITH INTAKE AIR CONNECTOR

61. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY

62. INSTALL RADIATOR ASSEMBLY

63. INSTALL AIR CLEANER ASSEMBLY

64. INSTALL BATTERY AND BATTERY TRAY

65. INSTALL BATTERY BRACKET

66. ADD TRANSMISSION OIL (for Manual Transmission)

67. ADD TRANSMISSION FLUID

68. ADD ENGINE COOLANT

69. ADD FUEL

70. TIGHTEN FUEL TANK CAP ASSEMBLY

71. ADD ENGINE OIL

72. INSTALL HOOD SUB-ASSEMBLY

73. BLEED AIR FROM FUEL SYSTEM

74. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

75. PERFORM INITIALIZATION

76. CHECK FOR ENGINE OIL LEAKS

77. CHECK FOR ENGINE COOLANT LEAKS

78. CHECK FOR EXHAUST GAS LEAKS

79. CHECK FOR FUEL LEAKS

80. CHECK ENGINE IDLE SPEED AND MAXIMUM SPEED

81. CHECK OIL LEVEL

82. INSTALL NO. 2 ENGINE UNDER COVER (for 4WD)

83. INSTALL NO. 1 ENGINE UNDER COVER (for 4WD)