Crankshaft Pulley Removal and Installation

Crankshaft Pulley Removal and Installation

Special Tools Required
Handle (  07JAB-0010200)

Pulley holder attachment, HEX 50 mm (  07JAB-0010400)
Socket wrench, 19 mm (  07JAA-0010200)

Removal

1.	Remove front tires/wheels.

2.	Remove the splash shield.

3.	Hold the pulley with handle (A) and holder attachment (B). A 07JAB-0010200B 07JAB-0010400C 07JAA-0010200

4.	Remove the bolt with a 19 mm socket (C) and breaker bar.

Installation

1.	Clean the crankshaft pulley (A), crankshaft (B), bolt (C), and washer (D). Lubricate as shown below. ¡: Cleanl: LubricateABDC

2.	Install the crankshaft pulley, and hold the pulley with handle (A) and holder attachment (B). A 07JAB-0010200B 07JAB-0010400C 07JAA-0010200

3.	Tighten the bolt to 25 N·m 2.6 kgf·m, 19 lbf·ft) with a torque wrench and 19 mm socket (C). Do not use an impact wrench. If the crankshaft is new, tighten the bolt to 41 N·m (4.2 kgf·m, 30 lbf·ft).

4.	Tighten the pully bolt an additional 90°.

5.	Install the splash shield.

6.	Install front tires/wheels.