| VELOSTER(FS) >2013 > G 1.6 GDI > Manual Transaxle System > Manual Transaxle System > Manual Transaxle>Repair procedures |

Removal
1. | Remove the following items;
A. | Engine cover (A). (Refer to "Intake and Exhaust system" in EM group)
B. | Air cleaner assembly (B) and air duct (C) . (Refer to "Intake and Exhaust system" in EM group)
C. | Battery and battery tray (D). (Refer to "Charging system" in EE group)
D. | ECM (E). (Refer to "Engine Control System" in FL group)
2. | Disconnect the vehicle speed sensor connector (A).
3. | Remove the back up lamp switch connector (B).
4. | Remove the ground cable from transaxle (A).
5. | Disconnect the shift cable bracket bolts (B-3ea) after removing the washer and pin (A).
6. | Remove the tube bracket bolt (A).
Tightening torque: 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)
7. | Remove the transaxle upper mounting bolt (B-2ea) and the start motor mounting bolt (A-2ea).
Tightening torque: (A,B) 42.2 ~ 54.0 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
8. | Remove the cowl top cover. (Refer to "Interior(cowl top cover)" in BD group.)
9. | Using the engine support fixture (Support SST No.: 09200-2S100/2S200, Adapter SST No.: 09200-4X000, Beam SST No.: 09200-38001/3N000), hold the engine and transaxle assembly safely.
10. | Remove the mounting cover (A).
11. | Remove the transaxle support mounting bracket bolts (A-2ea).
Tightening torque: 88.3 ~ 107.9 N.m (9.0 ~ 11.0 kgf.m, 65.1 ~ 79.6 lb-ft)
12. | Remove the transaxle support mounting bracket (A).
Tightening torque: 58.9 ~ 78.5 N.m (6.0 ~ 8.0 kgf.m, 43.4 ~ 57.9 lb-ft)
13. | Remove the under cover (A).
Tightening torque: 6.9 ~ 10.8 N.m (0.7 ~ 1.1 kgf.m, 5.1 ~ 8.0 lb-ft)
14. | Remove the drive shaft assembly. (Refer to "Drive shaft assembly" in DS group.)
15. | Remove the clutch release cylinder assembly (B) after removing the nuts (A-2ea).
Tightening torque: 14.7 ~ 21.6 N.m (1.5 ~ 2.2 kgf.m, 10.8 ~ 15.9 lb-ft)
16. | Remove the roll rod support bracket (C) after removing bolt (A,B).
Tightening torque: (A) 49.0 ~ 68.6 N.m (5.0 ~ 7.0 kgf.m, 36.2 ~ 50.6 lb-ft) (B) 107.9 ~ 127.5 N.m (11.0 ~ 13.0 kgf.m, 79.6 ~ 94.1 lb-ft)
17. | Remove the drive shaft cover (A).
18. | Remove the brackets (A).
19. | Remove the lower mounting bolts (A-3ea, B-2ea) of lower part of the transaxle, and remove the transaxle assembly by supporting it with a jack.
Be careful not to damage other system or parts near by when removing the engine and transaxle assembly.
Tightening torque: (A) 43 ~ 49 N.m (4.3 ~ 4.9 kgf.m, 31.1 ~ 35.4 lb-ft) (B) 43 ~ 55 N.m (4.3 ~ 5.5 kgf.m, 31.1 ~ 39.8 lb-ft)
Installation
1. | Installation is the reverse of removal.
• | Adding Manual transaxle fluid. (Refer to "Manual transaxle system" in this group)