| TUCSON(LM) >2013 > G 2.0 DOHC > Clutch System > Clutch System > Clutch Pedal>Repair procedures |

Inspection
1. | Check the pedal shaft and bushing for wear.
2. | Check the clutch pedal for bending or torsion.
3. | Check the return spring for damage or deterioration.
4. | Check the pedal pad for damage or wear.
Ignition lock switch inspection Returing Test Of Clutch Pedal Deformation of pedal pad must be MAX. 5mm after repeating the test 20 times (sudden return from full stroke).
Adjustment
• | Check for the ignition lock switch. In case of clutch lock system vehicle, there is an additional switch.
• | Before adjusting, remove the driver's floor seat.
1. | After loosening the ignition lock switch nut, move it back until it has no contact with the clutch pedal arm.(In case of clutch lock system vehicle, repeat this step with its additional ignition lock switch).
2. | Check for the specification below.
Clutch pedal stroke : 147~153 mm (5.7874~6.0236 in.) Clutch pedal free play : 6~13 mm (0.2362~0.5118 in.) Distance between the inner pad and clutch pedal : 167 mm (6.5748 in.)
3. | (Clutch lock system vehicle) Fix the additional ignition lock switch when its signal is ON pressing the pedal slowly 112~118 mm (4.4~4.6 in.). Tighten the fixing nut with specification.
Tightening torque : 8~10N.m (0.8~1.0kgf.m, 5.9~7.4lb-ft)
Replacement
1. | Remove the flexible hose (A) connected to brake reserve tank from the master cylinder.
2. | Disconnect the clutch tube (B) from the master cylinder.
3. | Disconnect the two ignition lock switch connectors (C).
4. | Remove the clutch pedal mounting bolts (A-3ea) and the bracket mounting nuts (B-1ea.)
Tightening torque : 16.7~25.5N.m (1.7~2.6kgf.m, 12.3~18.8lb-ft)
5. | Installation is resverse of removal.