| TUCSON(LM) >2011 > G 2.4 DOHC > Clutch System > Clutch System > Clutch Cover And Disc>Repair procedures |

Replacement
1. | Remove a transaxle assembly. (Refer to "Manual transaxle system" in MT group).
2. | Remove the clutch cover bolts. Not to be bent or twisted, loosen them in diagonal directions.
3. | Remove the clutch cover(A) and disc(B).
4. | Using the SST(09411-11000), install a disc(A).
• | Apply grease on a disc spline part and transmission input shaft spline part as required. → How to do: apply grease(CASMOLY L9508) 0.2gr. on the transmission input shaft spline part. * Possible problems when not following
- | When not applying: Excessively wear of splines and bad clutch operation
- | When excessively applying: Scattered grease by centrifugal force conteminates the clutch disc. Loss of friction force can cause a slip
• | The 'T/M SIDE' marked surface should face the transaxle. → If the surface face the opposite side, there can be an interference between a disc and a flywheel surface.
5. | Tighten the clutch cover. Install the clutch cover assembly to the flywheel and temporarily tighten the bolts three steps at time in a star pattern.
Tightening torque : 24.5~34.3 N.m (2.5~3.6 kgf.m, 18.0~26.0 lb-ft) (2.4L-6EA)
When installing the clutch cover, tighten the bolts in diagonal directions not to be bent or twisted. * Possible problems when not following
- | When tightening the bolt completely at a time: the clutch cover can be twisted and vibration can occur.
- | On vehicles with 2.4L gasoline engines and clutches, it is necessary to follow this caution.
- | Not following tightening torque: There can be bad torque transmission in clutch and relaxation possibility of bolts.
Inspection
1. | Inspect diaphragm spring wear which is in contact with a concentric slave cylinder bearing.
2. | Check the clutch cover and disc surface for wear or crack.
3. | Check the clutch disc lining for slipping or oil mark.
4. | Measure the depth from a clutch lining surface to a rivet. If the measured value is less than the specification below, replace it.
Specification: 5 mm (0.1969 in.)