| TUCSON(LM) >2011 > G 2.0 DOHC > 4 Wheel Drive (4WD) System > Transfer Assembly > Front Wheel Transfer Assembly>Repair procedures |

Inspection
Transfer Oil Inspection
Transfer oil should be inspected and refilled every 30 months or 37,500 miles.
Tightening torque Oil drain pulg(A) : 39.2~58.8N.m (4.0~6.0kgf.m, 28.9~43.4lb-ft) Filler pulg(B) : 39.2~58.8N.m (4.0~6.0kgf.m, 28.9~43.4lb-ft)
Transfer Oil Replacement
1. | Transfer oil is not replaced in normal condition.But it shoud be replaced every 75,000 miles in severe driving conditions.
Severe driving conditions
1. | Driving in dusty, rough roads
2. | Drivng in mountains areas
3. | Driving for patrol car, taxi, commercial car or vehicle towing
4. | Driving over 170Km/h
Transfer oil should be replaced if the transfer assembly is fall into the water.
Removal
1. | Disconnect the (-) terminal from the battery.
2. | Lift up the vehicle.
3. | Remove the front muffler
4. | Remove the propeller shaft bolts.(A-4ea)
Tightening torque : 49.0~68.6N.m (5.0~7.0kgf.m, 36.2~50.6lb-ft)
Install the propeller shaft to be near runout marking (Transfer assembly 1ea, Propeller shaft 1ea) each other.
5. | Remove the right driveshaft (passanger side) from the transfer case. (Refer to "Drive shaft" in DS group)
6. | Remove the roll lod bracket(C) after removing bolt(A,B).
Tightening torque : (A) 107.9~127.5N.m (11~13kgf.m, 79.6~94.1lb-ft) (B) 49.0~63.7N.m (5.0~6.5kgf.m, 36.2~47.0lb-ft)
7. | Remove the transfer case up and down mounting bolt (A-4ea, B-1ea).
Tightening torque : (A, B) 60.8~65.7N.m (6.2~6.7kgf.m, 44.8~48.5lb-ft)
8. | Remove the transfer case with the lever after supporting the transfer case with a jack.
Installation
1. | Installation is the reverse of removal.
• | Be careful not to damage the O-ring (A). If the O-ring take damage, replace new one.
• | Smear involute splines (B) all covering with molybdenum type high pressure grease.
TECHLUBE MEGAMAX - ALPHA OR EQUIVALENT