| TUCSON(LM) >2011 > G 2.0 DOHC > Manual Transaxle System > Manual Transaxle System > Manual Transaxle>Repair procedures (M5GF1) |

Removal
1. | Remove the battery and battery tray (D). (Refer to "Charging System" in EE group)
2. | Remove the engine cover (B). (Refer to "Intake and Exhaust System" in EM group)
3. | Remove the air cleaner assembly (C). (Refer to "Intake and Exhaust System" in EM group)
4. | Remove the air duct(A). (Refer to "Intake and Exhaust System" in EM group)
5. | Remove the ground circuit line(A) from the transaxle.
6. | Remove the back up lamp switch(A) and Vehicle speed sensor(B).
7. | Remove the shift cable assembly(A).
8. | Remove the clutch release cylinder(A).
Tightening torque : 63.7~73.5N.m (6.5~7.5kgf.m, 47.0~54.2lb-ft)
9. | Remove the cowl top cover or wiper motor. (Refer to "Windshield Wiper/Washer" in BE group.)
10. | Remove the cowl complete assembly panel(A).
11. | Using the engine support fixture (Support SST No.: 09200-2S000, Beam SST No.: 09200-38001), hold the engine and transaxle assembly safely.
12. | Supporting the transaxle with a jack, remove the transaxle support bracket(A) and the upper mounting bolts(B).
Tightening torque : (A) 59.2~78.9N.m (6.0~8.0kgf.m, 43.6~58.2lb-ft) (B) 42.2~53.9N.m (4.3~5.5kgf.m, 31.1~39.8lb-ft)
13. | Remove the under shield cover(A).
14. | Drain the manual transaxle fluid after removing the transaxle drain plug(A). It can be easier when the oil filler plug(B) is removed.
15. | Remove the following items;
A. | Drive shaft assembly. (Refer to "Drive shaft assembly " in DS group.)
B. | Sub frame assembly. (Refer to "Front suspension system" in SS group)
C. | In the case of 4WD vehicle, remove the transfer assembly. (Refer to "Transfer assembly" in WD group)
In the case of 2WD vehicle, not remove the transfer assembly.
16. | Lowering the jack slowly, remove the transaxle.
17. | Remove the transaxle lower mounting bolts(A).
Tightening torque : (A) 42.2~48.1N.m (4.3~4.9kgf.m, 31.1~35.4lb-ft) (B) 42.2~53.9N.m (4.3~5.5kgf.m, 31.1~39.8lb-ft)
Installation
1. | Installation is reverse of removal.
A. | Refill the transaxle fluid. (Refer to "manual transaxle system" in this group.)
B. | Refill the power steering fluid and bleed the air.(Refer to "general information"in ST group)
C. | Refill the brake fluid and bleed the clutch hydaulic system. (Refer to "clutch system"in CH group)