| TUCSON(LM) >2010 > G 2.4 DOHC > Manual Transaxle System > Manual Transaxle System > Manual Transaxle>Repair procedures |

Removal
1. | Remove the following items ;
A. | Air duct(A) and engine cover (B). (Refer to "Intake and Exhaust System" in EM group)
B. | Air cleaner assembly (C). (Refer to "Intake and Exhaust System" in EM group)
C. | Battery and battery tray (D). (Refer to "Charging System" in EE group)
2. | Disconnect the back up lamp switch connector (A).
3. | Remove the ground (B).
4. | Disconnect the cable assemblies (A) after removing the clips (B) and pins (C).
5. | Remove C.S.C (Concentric Slave Cylinder) tube(A) which is being clamped by disconnecting the clip(B).
6. | Remove the mounting bracket bolt (C).
7. | Remove the transaxle upper mounting bolts (A-2ea) and the starter motor mounting bolts (B-2ea).
Tightening torque : 42.2~53.9N.m(4.3~5.5kgf.m, 31.1~39.8lb-ft)
8. | Remove the cowl top cover or wiper motor. (Refer to "Windshield Wiper/Washer" in BE group.)
9. | Remove the cowl complete assembly panel(A).
10. | Using the engine support fixture (Support SST No.: 09200-2S000, Beam SST No.: 09200-38001), hold the engine and transaxle assembly safely.
11. | Remove the insulator bracket bolts (A).
Tightening torque : 59.2~78.9N.m (6.0~8.0kgf.m, 43.6~58.2lb-ft)
12. | Remove the under cover (A).
13. | Drain the manual transaxle fluid after removing the transaxle drain plug(A). It can be easier when the oil filler plug(B) is removed.
Tightening torque : (A) 58.5~78.5N.m (6.0~8.0kgf.m, 43.4~57.9lb-ft) (B) 29.4~34.3N.m (3.0~3.5kgf.m, 21.7~25.3lb-ft)
14. | Remove the following items;
A. | Drive shaft assembly. (Refer to "Drive shaft assembly " in DS group.)
B. | Sub frame assembly. (Refer to "Front suspension system" in SS group)
C. | In the case of 4WD vehicle, remove the transfer assembly. (Refer to "Transfer assembly" in WD group)
In the case of 2WD vehicle, not remove the transfer assembly.
15. | Remove the transaxle lower mounting bolts (A-3ea, B-3ea)
Tightening torque : 42.2~48.1N.m (4.3~4.9kgf.m, 31.1~35.4lb-ft)
16. | Lowering the jack slowly, remove the transaxle.
When removing the transaxle assembly, be careful not to damage any surrounding parts or body components.
Installation
1. | Installation is the reverse of removal.
A. | Refill the transaxle fluid. (Refer to "Manual transaxle system" in this group)
B. | Refill the power steering fouid and bleed the air. (Refer to "General information" in ST group)
C. | Refill the brake fluid and bleed the clutch hydraulic system. (Refer to "Clutch system" in CH group)