| TUCSON(LM) >2010 > G 2.4 DOHC > Body (Interior and Exterior) > Interior > Crash Pad>Repair procedures |

Replacement
Cluster Replacement
• | When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
• | Put on gloves to protect your hands.
1. | Using a screwdriver or remover, remove the cluster fascia panel (A).
2. | Using a screwdriver or remover, remove the cluster fascia lower panel (A).
3. | After loosening the mounting screws, then remove the cluster (A).
4. | Disconnect the connectors (B).
5. | Installation is the reverse of removal.
• | Make sure the connector is plugged in properly.
• | Replace any damage clips.
Lower Panel Replacement
1. | Using a screwdriver or remover, remove the crash pad side cover (A).
2. | After loosening the crash pad lower panel mounting screws, then remove the crash pad lower panel (A).
3. | Disconnect the diagnosis connector (B).
4. | After loosening the mounting bolts, then remove the reinforce panel (A).
5. | Installation is the reverse the removal.
Audio Assembly Replacement
• | When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
• | Put on gloves to protect your hands.
1. | Remove the center fascia panel (A).
2. | Using a screwdriver or remover, remove the hazard lamp switch assmbly (A).
3. | Disconnect the connectors (B).
4. | After loosening the mounting screws, then remove the audio assembly (A).
5. | Disconnect the connectors.
6. | Installation is the reverse the removal.
• | Make sure the connectors are pluggen in properly.
Glove Box Replacement
1. | Using a screwdriver or remover, remove the crash pad side cover (A).
2. | Disconnect the guide (B), from the glove box (A).
3. | Disconnect the lift (A), from the glove box (B).
4. | Disconnect the pin (A) and then remove the glove box (B).
5. | After loosening the mounting screws, then remove the crash pad passenger panel (A).
6. | After loosening the mounting screws and bolts, then remove the glove box housing (A).
7. | Disconnect the lamp connector (B).
8. | Installation is the reverse of removal.
Heater control unit Replacement
• | When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
• | Put on gloves to protect your hands.
1. | Using a screwdriver or remover, remove the floor console tray (A).
2. | Using a screwdriver or remover, remove the console bezel (A).
3. | Disconnect the connectors (B).
4. | Using a screwdriver or remover, remove the crash pad center panel (A).
5. | Using a screwdriver or remover, remove the hazard lamp switch assembly (A).
6. | Disconnect the connectors (B).
7. | After loosering the mounting screws, then remove the heater control unit (A).
8. | Disconnect the connectors (B).
9. | Installation is the reverse the removal.
• | Make sure the connectors are pluggen in properly.
Shroud Replacement
1. | After loosening the mounting screws, then remove the shroud assembly (A).
2. | Installation is the reverse of removal.
Crash pad driver's panel Replacement (LH)
1. | Remove the crash pad side cover.
2. | After loosering the mounting screws, then remove the lower panel (A).
3. | Disconnect the diahnosis connector (B).
4. | Remove the cluster fascia panel (A).
5. | Using a screwdriver, remover the crash pad switch assembly (A).
6. | Disconnect the connectors (B).
7. | After loosering the mounting screws, then remove the crash pad driver's panel (A).
8. | Disconnect the connector (B).
9. | Installation is the reverse the removal.
Crash Pad Side Cover Replacement
• | When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
• | Put on gloves to protect your hands.
1. | Using a screwdriver, remove the crash pad side cover (A). [Driver's] [Passenger's]
2. | Installation is the reverse of removal.
Main Crash Pad Replacement
• | When prying with a flat-up screwdriver, wrap it with protective tape, and apply protective tape around the related parts, to prevent damage.
• | Put on gloves to protect your hands.
1. | Remove the following items.
A. | Front seat. (Refer to the BD group - "Front Seat")
B. | Floor console (Refer to the BD group - "Console")
C. | Cluster.
D. | Crash pad lower panel & Reinforce panel.
E. | Audio assembly.
F. | Heater control unit.
G. | Crash pad side air vent.
H. | Glove box & Glove box housing.
I. | Crash pad side cover.
J. | Front pillar trim. (Refer to the BD group - "Interior Trim")
K. | Steering column (Refer to the ST group - "Steering Column and shaft")
2. | Set the air vent hole to the center with adjusting the knob.
3. | Open the air vent with adjusting the knob.
4. | Insert the air vent remover (09840-1M100) into the air vent hole
5. | Air vent remover (09840-1M100) (A) should be aligned and hung at the end of air vent.
• | To prevent the damage of air vent, air vent remover should be aligned and hung at the end of air vent.
6. | Remove the side air vent (B) with pulling the air vent remover (A).
7. | Disconnect the connector (A).
8. | Disconnect the lock pin, disconnect the passenger's air bag connector (A).
9. | Loosen the mounting bolts.
10. | Using a screwdriver or remover, remove the photo senor (A).
11. | Disconnect the photo senor connector (B).
12. | After loosening the mounting bolts and nuts, then remove the crash pad assembly (A).
13. | Installation is the reverse of removal.
• | Make sure the crash pad fits onto the guide pins correctly.
• | Before tightening the bolts, make sure the crash pad wire harnesses are not pinched.
• | Make sure the connectors are plugged in properly, and the antenna lead is connected properly.
• | Enter the anti- theft code for the radio, then enter the customer`s radio station presets.
Cowl Cross Bar Assembly Replacement
1. | Remove the following items.
A. | Front seat (Refer to the BD group - "Front Seat")
B. | Floor console (Refer to the BD group - "Console")
C. | Crash pad
D. | Cowl top cover (Refer to the BD group - "Cowl Top Cover")
2. | Disconnect the blower unit connectors (A). (Refer to the HA group - "Air conditoning system, Heater, Blower")
3. | Disconnect the connectors
4. | Disconnect the airbag (A) and antenna (B) connectors.
5. | Push the lock pin, disconnect the driver`s wiring connectors.
6. | Using a screwdriver, remove the wiring cover (A).
7. | Push the lock pin, disconnect the passenger's wiring connectors.
8. | Using a screwdriver, remove the wiring cover (A).
9. | Disconnect the connector mounting clip (A). [Driver's] [Passenger's]
10. | Remove the cowl top cover. (Refer to the BD group - "Cowl Top Cover")
11. | Loosen the mounting bolts.
12. | After loosening the mounting bolts and nuts, then remove the cowl cross bar (A).
13. | Installation is the reverse of removal.
• | Put on gloves to protect your hands.
• | Make sure the connectors are plugged in properly.