| TIBURON(GK) >2007 > G 2.0 DOHC > Manual Transaxle System > Manual Transaxle System > Manual Transaxle>Repair procedures (M5BF2) |

REMOVAL
1. | Remove the engine cover.
2. | Remove the battery terminal.
3. | Remove the air duct.
4. | Remove the battery tray.
5. | Remove the air cleaner.
(1) | Upper
(2) | Lower
6. | Remove the back-up lamp switch.
7. | After removing the CKP sensor, O2 sensor and oil pressure switch wiring bracket, separate the connectors.
8. | Remove the brake fluid leveling sensor connector.
9. | Remove the speedometer driven gear connector.
10. | Remove the clutch release cylinder mounting bolt.
11. | Remove the cotter pin of the shift cable (transaxle side).
12. | Remove the cotter pin of the select cable. (transaxle side)
13. | Remove the clip of the shift cable (transaxle side).
14. | Remove the clip of the select cable (transaxle side).
15. | Separate the steering column shaft joint.
16. | Separate the power steering oil pump hose.
Be careful not to leak after separating.
17. | Separate the hose after removing the clip of the power steering return hose.
18. | Remove the upper connecting transaxle bolt.
19. | Separate the start motor.
20. | Install the engine support fixture.
21. | After removing the tire, remove the caliper.
22. | Remove the transaxle side cover.
23. | Remove the transaxle side under cover.
24. | Separate the tie rod end.
25. | Remove the wheel speed sensor and the knuckle mounting bolt.
26. | Drain the oil.
27. | Remove the transaxle mounting bracket.
(1) | Insulator bolt
(2) | Body side mounting bolt (Upper)
(3) | Body side mounting bolt (Side)
(4) | Transaxle side mounting bolt.
28. | Remove the front roll stopper.
(1) | Insulator bolt
(2) | Stopper bolt (Upper)
(3) | Stopper bolt (Lower)
29. | Remove the rear roll stopper.
(1) | Insulator bolt
(2) | Stopper bolt
30. | Remove the drive shaft.
31. | Remove the front muffler.
32. | Remove the sub frame mounting bolt.
33. | Install the transaxle jack.
34. | Remove the transaxle lower mounting bolt to the engine.
35. | Remove the transaxle assembly.
INSTALLATION
Installation is the reverse of the removal.
SERVICE ADJUSTMENT PROCEDURES
TRANSAXLE GEAR OIL LEVEL INSPECTION
1. | Remove oil filler plug and check level with finger.
2. | Oil level must be up to fill the hole, add oil until it runs over. Then reinstall plug.
3. | Replace the oil so that the transaxle gear oil is not dirty, and so that it is of a suitable viscosity.
REPLACEMENT OF TRANSAXLE GEAR OIL
1. | With the vehicle parked on a level surface, remove the drain plug and drain the transaxle oil.
2. | Replace the gasket with a new one and install the drain plug.
3. | Add new oil through the filler plug and, fill it to just below the plug opening.
Standard value Transaxle oil total capacity : M5BF2 : 2.15 liter
DRIVE SHAFT OIL SEAL REPLACEMENT
1. | Disconnect the drive shaft from the transaxle (Refer to "DS" group).
2. | Using a flat-tip screwdriver, remove the oil seal.
3. | Using the special tool (09431-2C000), tap the drive shaft oil seal into the transaxle.
4. | Apply a coating of gear oil to the oil seal.