| TIBURON(GK) >2004 > G 2.0 DOHC > Brake System > Brake System > Brake Booster>Repair procedures |

REMOVAL
1. | Remove the air cleaner.
2. | Disconnect the brake tube from the master cylinder.
3. | Remove the master cylinder.
If there is any brake fluid on any painted surface, wash it off immediately.
4. | Disconnect the vacuum hose from the booster.
5. | Remove the operating rod from the brake pedal.
6. | Loosen the booster mounting nuts.
7. | Lift out the booster assembly.
INSTALLATION
1. | When the booster assembly is installed, replace the packing at each end of the booster mounting holder, if necessary.
2. | Install the brake booster and tighten the mounting nuts.
Tightening torque: 13~16 Nm (130~160 kgf•cm, 9.6~11.8 lbf•ft)
3. | Apply sufficient grease inside the brake pedal hole.
4. | Connect the clevis to the brake pedal with the clevis pin and install the split pin to the clevis pin.
5. | Install the master cylinder and connect the brake tube to the master cylinder.
6. | Connect the vacuum hose to the brake booster.
7. | Fill the brake reservoir with brake fluid and bleed the system.
8. | Check for fluid leakage.
9. | Check and adjust the brake pedal.
10. | After installation, apply sufficient grease to contact points of the clevis and brake pedal.