Engine Repair Manual [ 2UZ-FE ]
INTRODUCTION
HOW TO USE THIS MANUAL
IDENTIFICATION INFORMATION
REPAIR INSTRUCTIONS
FOR ALL OF VEHICLES
HOW TO TROUBLESHOOT ECU CONTROLLED SYSTEMS
- GENERAL INFORMATION · PDF
- HOW TO PROCEED WITH TROUBLESHOOTING · PDF
- HOW TO USE THE DIAGNOSTIC CHART AND INSPECTION PROCEDURE · PDF
TERMS
PREPARATION
ENGINE MECHANICAL
- SST (Special Service Tools) · PDF
- RECOMMENDED TOOLS · PDF
- EQUIPMENT · PDF
- SSM (Special Service Materials) · PDF
EMISSION CONTROL
ELECTRONIC FUEL INJECTION
COOLING
LUBRICATION
- SST (Special Service Tools) · PDF
- RECOMMENDED TOOLS · PDF
- EQUIPMENT · PDF
- LUBRICANT · PDF
- SSM (Special Service Materials) · PDF
IGNITION
STARTING
CHARGING
SERVICE SPECIFICATIONS
STANDARD BOLT
ENGINE MECHANICAL
EMISSION CONTROL
ELECTRONIC FUEL INJECTION
COOLING
LUBRICATION
IGNITION
STARTING
CHARGING
DIAGNOSTICS
ENGINE
- HOW TO PROCEED WITH TROUBLESHOOTING · PDF
- CUSTOMER PROBLEM ANALYSIS CHECK · PDF
- PRE-CHECK · PDF
- DIAGNOSTIC TROUBLE CODE CHART · PDF
- PARTS LOCATION · PDF
- TERMINALS OF ECU · PDF
- PROBLEM SYMPTOMS TABLE · PDF
- P0100/31 Air Flow Circuit Malfunction · PDF
- P0110/24 Intake Air Temp. Circuit Malfunction · PDF
- P0115/22 Water Temp. Circuit Malfunction · PDF
- P0120/41 Throttle Position Sensor Circuit Malfunction · PDF
- P0121/41 Throttle Position Sensor Circuit Range/Performance Problem · PDF
- P0130/21 Oxygen Sensor Circuit Malfunction (Bank 1 Sensor 1) · PDF
- P0135/21 Oxygen Sensor Heater Circuit Malfunction (Bank 1 Sensor 1) · PDF
- P0136/27 Oxygen Sensor Circuit Malfunction (Bank 1 Sensor 2) · PDF
- P0171/25 Fuel Trim System too Lean (Air-Fuel Ratio Lean Malfunction, Bank 1) · PDF
- P0325/52 Knock Sensor 1 Circuit Malfunction · PDF
- P0335/12, 13 · PDF
- P0340/12 Camshaft Position Sensor Circuit Malfunction · PDF
- P0500/42 Vehicle Speed Sensor Malfunction · PDF
- P1120/19 Accelerator Pedal Position Sensor Circuit Malfunction · PDF
- P1121/19 Accelerator Pedal Position Sensor Range/ Performance Problem · PDF
- P1125/89 Throttle Control Motor Circuit Malfunction · PDF
- P1126/89 Magnetic Clutch Circuit Malfunction · PDF
- P1127/89 ETCS Actuator Power Source Circuit Malfunction · PDF
- P1128/89 Throttle Control Motor Lock Malfunction · PDF
- P1129/89 Electric Throttle Control System Malfunction · PDF
- P1200/78 Fuel Pump Relay/ECU Circuit Malfunction (Europe) · PDF
- P1200/78 Fuel Pump Relay/ECU Circuit Malfunction (Except Europe) · PDF
- P1300/14 Igniter Circuit Malfunction (No.1) · PDF
- P1335/13 Crankshaft Position Sensor Circuit Malfunction (during engine running) · PDF
- P1633/89 ECU Malfunction (ETCS Circuit) · PDF
- Starter Signal Circuit · PDF
- Engine ECU Power Source Circuit · PDF
- Injector Circuit · PDF
- Variable Resistor Circuit (Only for vehicles w/o TWC) · PDF
- Back Up Power Source Circuit · PDF
SUB FUEL TANK SYSTEM
- HOW TO PROCEED WITH TROUBLESHOOTING · PDF
- CUSTOMER PROBLEM ANALYSIS CHECK · PDF
- PRE-CHECK · PDF
- DIAGNOSTIC TROUBLE CODE CHART · PDF
- PARTS LOCATION · PDF
- TERMINALS OF ECU · PDF
- 11 · PDF
- 13 · PDF
- 23 · PDF
- 32 · PDF
- 42 · PDF
- 44 · PDF
ENGINE MECHANICAL
CO (w/o TWC)
CO/HC (w/ TWC)
COMPRESSION
VALVE CLEARANCE
IGNITION TIMING
IDLE SPEED
TIMING BELT
CYLINDER HEAD
- COMPONENTS · PDF
- REMOVAL · PDF
- DISASSEMBLY · PDF
- INSPECTION · PDF
- REPLACEMENT · PDF
- REASSEMBLY · PDF
- INSTALLATION · PDF
CYLINDER BLOCK
EMISSION CONTROL
EMISSION CONTROL SYSTEM
PARTS LAYOUT AND SCHEMATIC DRAWING
POSITIVE CRANKCASE VENTILATION (PCV) SYSTEM
EVAPORATIVE EMISSION (EVAP) CONTROL SYSTEM
THREE-WAY CATALYTIC CONVERTER (TWC) SYSTEM (Europe)
ELECTRONIC FUEL INJECTION
EFI SYSTEM
FUEL PUMP
SUB FUEL PUMP (w/ Sub Fuel Tank)
FUEL PRESSURE REGULATOR
INJECTOR
FUEL CONTROL SWITCH (Europe)
FUEL TANK CHANGEOVER SWITCH (w/ Sub Fuel Tank)
AIR FLOW METER
THROTTLE BODY
FUEL TANK SOLENOID RETURN VALVE (w/ Sub Fuel Tank)
EFI MAIN RELAY
CIRCUIT OPENING RELAY (Except Europe)
FUEL PUMP RELAY (Except Europe)
FUEL TANK SELECT RELAY (w/ Sub Fuel Tank)
SUB FUEL TANK FORCING DRIVING RELAY (w/ Sub Fuel Tank)
FUEL PUMP RESISTOR (Except Europe)
VSV FOR EVAPORATIVE EMISSION (EVAP)
WATER TEMPERATURE SENSOR
VARIABLE RESISTOR (w/o TWC)
KNOCK SENSOR
OXYGEN SENSOR (w/ TWC)
FUEL PUMP ECU (Europe)
ENGINE ECU
FUEL CUT RPM
COOLING
COOLANT
WATER PUMP
THERMOSTAT
RADIATOR
LUBRICATION
OIL AND FILTER
OIL PUMP
- COMPONENTS · PDF
- REMOVAL · PDF
- DISASSEMBLY · PDF
- INSPECTION · PDF
- REPLACEMENT · PDF
- REASSEMBLY · PDF
- INSTALLATION · PDF