Maintenance Schedule - Surf

A - Check and Adjust   I - Inspect

L - Lubricate           R - Renew

KM x 1000

Weekly

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

160

T - Tighten

Months

6

12

18

24

30

36

42

48

54

60

66

72

78

84

90

96

Engine

Engine oil (1) : SAE 15W-40, API CF-4 or CF

I

Renew engine oil every 5000 km or 3 months

Engine oil filter (1)

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

R

Air cleaner element (1)

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Drive belts

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

A

Exhaust system

I

I

I

I

I

I

I

I

Timing belt

Renew every 150 000 km or 90 months

Valve clearance

I

I

I

I

Excessive smoke emission

I

I

I

I

Oil leakage

I

I

I

I

I

I

I

I

I

I

Cooling system

Coolant : Capacity 10.5L

I

R

R

R

R

Hoses and connections

I

I

I

I

I

I

Radiator exterior surfaces

I

I

I

I

I

I

I

I

I

I

Fuel and Engine management

Fuel filter

R

R

R

R

R

R

R

R

Water trap, drain

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Fuel lines and connections

I

I

I

I

I

I

Engine compartment wiring and connections

I

I

I

I

Fuel tank cap

I

I

I

I

I

I

Clutch and manual transmission

Clutch fluid levels

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Propeller shafts (1,2)

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

L

Propeller shaft bolts (1)

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

Transmission oil (3) : SAE 75W-90, GL 4 or GL 5.  2.2 Litres

I

I

I

I

Transfer case oil (3) : SAE 75W-90, GL 4 or GL 5.  1.2 Litres

I

I

I

I

Automatic Transmission

Fluid level (1) : Dexron II or III  2.0 Litres

I

R

I

R

Fluid leakage

I

I

I

I

I

I

I

I

Selector lever

L

I

L

I

L

I

L

I

Steering

Power steering fluid : Dexron II or III

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Power steering hoses

I

I

I

I

I

I

I

I

Steering wheel and linkages

I

I

I

I

I

I

I

I

Axle and Suspension

Ball joints and dust covers (1)

I

I

I

I

I

I

I

I

Front axle drive shaft boots (1)

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Front axle drive shaft bolts (1)

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

T

Differential oil : SAE 90, API GL5. 2.7Litres-Rr, 1.9Litres-Fr

I

R

I

R

I

R

I

R

Wheel bearing grease (4)

R

R

R

R

R

R

R

R

Front and rear suspension (1)

I

I

I

I

I

I

I

I

Brakes

Brake pedal and handbrake operation

I

I

I

I

I

I

I

I

Brake fluid : Dot 3 brake fluid

I

I

I

I

R

I

I

I

R

I

I

I

R

I

I

I

R

Brake pads, discs and calipers (1)

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Rear brake linings and drums (5)

I

I

I

I

Brake pipes and hoses including booster hose (1)

I

I

I

I

I

I

I

I

Vacuum pump hose

I

I

I

I

I

I

I

I

Electrical System

Battery electrolyte, terminals and mountings

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Lamps, horn wipers and washers

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Body

Chassis and body nuts and bolts (1)

T

Bonnet, doors, locks and hinges

L

L

L

L

L

Seal belts, retractors and anchors

I

I

I

I

I

I

I

I

Underbody condition

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Ventilation

Operation of A/C for 5 minutes

I

A/C condenser, lines and refrigerant level

I

I

I

I

I

I

I

I

A/C evaporator drain tube

I

I

I

I

Wheels and Tyres

Tyre pressures

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

Tyre and wheel condition

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

I

KM x 1000

Weekly

10

20

30

40

50

60

70

80

90

100

110

120

130

140

150

160

Months

6

12

18

24

30

36

42

48

54

60

66

72

78

84

90

96

1. Halve the specified service interval under severe conditions.

2. Lubricate within 24 hours of driving through water.

3. Renew transfer case and transmission lubricant at 40 000 km or every 24 months when driving continuously at high speed for more than 2 hours or when towing a trailer.

4. Include lubrication of the front drive shaft bearing and bush and the front ball joints when lubricating the front wheel bearings.

5. Reduce the service interval to 10 000 km or every 6 months under severe conditions.