GSIC - Global Service Information Center

P0010	P0335
P0020	P0339
P0011	P0340
P0012	P0342
P0021	P0343
P0022	P0345
P0016	P0347
P0018	P0348
P0031	P0351
P0032	P0352
P0051	P0353
P0052	P0354
P0037	P0355
P0038	P0356
P0057	P0420
P0058	P0430
P0100	P0443
P0102	P0500
P0103	P0504
P0110	P0505
P0112	P0560
P0113	P0604
P0115	P0606
P0117	P0607
P0118	P0657
P0116	P0617
P0120	P0660
P0122	P2102
P0123	P2103
P0220	P2111
P0222	P2112
P0223	P2118
P2135	P2119
P0136	P2120
P0137	P2122
P0138	P2123
P0156	P2125
P0157	P2127
P0158	P2128
P0171	P2138
P0172	P2121
P0174	P2195
P0175	P2196
P0230	P2197
P0300	P2198
P0301	P2238
P0302	P2239
P0303	P2241
P0304	P2242
P0305	P2252
P0306	P2253
P0327	P2255
P0328	P2256
P0332	P2A00
P0333	P2A03

ECM Power Source Circuit

Fuel Pump Control Circuit

MIL Circuit

MASS AIR FLOW METER

COMPONENTS

ON-VEHICLE INSPECTION

REMOVAL

INSPECTION

INSTALLATION

CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

COMPONENTS

ON-VEHICLE INSPECTION

REMOVAL

INSPECTION

INSTALLATION

CRANKSHAFT POSITION SENSOR

ENGINE COOLANT TEMPERATURE SENSOR

THROTTLE BODY

ON-VEHICLE INSPECTION

KNOCK SENSOR

INTEGRATION RELAY

ON-VEHICLE INSPECTION

FUEL PUMP RELAY

COMPONENTS

ON-VEHICLE INSPECTION

ECM

COMPONENTS

REMOVAL

INSTALLATION

ACCELERATOR PEDAL ROD

COMPONENTS

ON-VEHICLE INSPECTION

REMOVAL

INSTALLATION

Section

Title

Contents

1KD-FTV ENGINE CONTROL SYSTEM

ECD SYSTEM

PRECAUTION

PARTS LOCATION

SYSTEM DESCRIPTION

HOW TO PROCEED WITH TROUBLESHOOTING

CHECK FOR INTERMITTENT PROBLEMS

BASIC INSPECTION

REGISTRATION

INITIALIZATION

PROBLEM SYMPTOMS TABLE

DATA LIST / ACTIVE TEST

DIAGNOSTIC TROUBLE CODE CHART

P0045/34	P0183/39
P0087/49	P0200/97
P0190/49	P0234/34
P0192/49	P0299/34
P0193/49	P1251/34
P0088/78	P0335/12
P1229/78	P0339/13
P0093/78	P0340/12
P0095/23	P0488/15
P0097/23	P0500/42
P0098/23	P0504/51
P0100/31	P0606
P0102/31	P0607/89
P0103/31	P1611/17
P0105/31	P0627/78
P0107/35	P1601/89
P0108/35	P2008/58
P0110/24	P2120/19
P0112/24	P2122/19
P0113/24	P2123/19
P0115/22	P2125/19
P0117/22	P2127/19
P0118/22	P2128/19
P0120/41	P2138/19
P0122/41	P2121/19
P0123/41	P2226/A5
P0168/39	P2228/A5
P0180/39	P2229/A5
P0182/39	U0001/A2

Engine Difficult to Start or Stalling

Black Smoke Emitted

Pre-heating Control Circuit

Rough Idling or Excessive Engine Vibrations

Engine Knocking or Rattling

Lack of Power or Hesitation

EGR Control Circuit

ECM Power Source Circuit

Starter Signal Circuit

MIL Circuit

MASS AIR FLOW METER

COMPONENTS

ON-VEHICLE INSPECTION

REMOVAL

INSTALLATION

CAMSHAFT POSITION SENSOR

CRANKSHAFT POSITION SENSOR

ENGINE COOLANT TEMPERATURE SENSOR

INTAKE AIR TEMPERATURE SENSOR

DIESEL THROTTLE BODY

INTEGRATION RELAY

ON-VEHICLE INSPECTION

ECM

ACCELERATOR PEDAL ROD

COMPONENTS

ON-VEHICLE INSPECTION

REMOVAL

INSTALLATION

Section

Title

Contents

2KD-FTV ENGINE CONTROL SYSTEM

ECD SYSTEM

PRECAUTION

PARTS LOCATION

SYSTEM DESCRIPTION

HOW TO PROCEED WITH TROUBLESHOOTING

CHECK FOR INTERMITTENT PROBLEMS

BASIC INSPECTION

REGISTRATION

INITIALIZATION

PROBLEM SYMPTOMS TABLE

DATA LIST / ACTIVE TEST

DIAGNOSTIC TROUBLE CODE CHART

P0087/49	P0200/97
P0190/49	P0335/12
P0192/49	P0339/13
P0193/49	P0340/12
P0088/78	P0488/15
P1229/78	P0500/42
P0093/78	P0504/51
P0105/31	P0606
P0107/35	P0607/89
P0108/35	P1611/17
P0110/24	P0627/78
P0112/24	P1601/89
P0113/24	P2120/19
P0115/22	P2122/19
P0117/22	P2123/19
P0118/22	P2125/19
P0120/41	P2127/19
P0122/41	P2128/19
P0123/41	P2138/19
P0168/39	P2121/19
P0180/39	P2226/A5
P0182/39	P2228/A5
P0183/39	P2229/A5

Engine Difficult to Start or Stalling

Black Smoke Emitted

Pre-heating Control Circuit

Rough Idling or Excessive Engine Vibrations

Engine Knocking or Rattling

Lack of Power or Hesitation

ECM Power Source Circuit

Starter Signal Circuit

MIL Circuit

CAMSHAFT POSITION SENSOR

CRANKSHAFT POSITION SENSOR

ENGINE COOLANT TEMPERATURE SENSOR

INTAKE AIR TEMPERATURE SENSOR

DIESEL THROTTLE BODY

INTEGRATION RELAY

ON-VEHICLE INSPECTION

ECM

ACCELERATOR PEDAL ROD

COMPONENTS

ON-VEHICLE INSPECTION

REMOVAL

INSTALLATION

Section

Title

Contents

1TR-FE ENGINE CONTROL SYSTEM

SFI SYSTEM

HOW TO PROCEED WITH TROUBLESHOOTING

CHECK FOR INTERMITTENT PROBLEMS

BASIC INSPECTION

PROBLEM SYMPTOMS TABLE

DATA LIST / ACTIVE TEST

DIAGNOSTIC TROUBLE CODE CHART

P0010/39	P0340/12
P0011/59	P0341/12
P0012/59	P0351/14
P0016/18	P0352/15
P0100/31	P0353/14
P0102/31	P0354/15
P0103/31	P0500/42
P0110/24	P0504/51
P0112/24	P0604/89
P0113/24	P0606/89
P0115/22	P0607/89
P0117/22	P0657/89
P0118/22	P2102/41
P0120/41	P2103/41
P0122/41	P2111/41
P0123/41	P2112/41
P0220/41	P2118/89
P0222/41	P2119/89
P0223/41	P2120/19
P2135/41	P2122/19
P0121/41	P2123/19
P0130/21	P2125/19
P0135/21	P2127/19
P0327/52	P2128/19
P0328/52	P2138/19
P0335/13	P2121/19
P0339/13

ECM Power Source Circuit

ECM Back-up Power Source Circuit

Fuel Pump Control Circuit

Fuel Injector Circuit

Starter Signal Circuit

MIL Circuit

TC and CG Terminal Circuit

MASS AIR FLOW METER

COMPONENTS

ON-VEHICLE INSPECTION

REMOVAL

INSPECTION

INSTALLATION

CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

COMPONENTS

ON-VEHICLE INSPECTION

REMOVAL

INSPECTION

INSTALLATION

CAMSHAFT POSITION SENSOR

CRANKSHAFT POSITION SENSOR

ENGINE COOLANT TEMPERATURE SENSOR

THROTTLE BODY

ON-VEHICLE INSPECTION

KNOCK SENSOR

INTEGRATION RELAY

ON-VEHICLE INSPECTION

ECM

COMPONENTS

REMOVAL

INSTALLATION

ACCELERATOR PEDAL ROD

COMPONENTS

ON-VEHICLE INSPECTION

REMOVAL

INSTALLATION

Section

Title

Contents

2TR-FE ENGINE CONTROL SYSTEM

SFI SYSTEM

HOW TO PROCEED WITH TROUBLESHOOTING

CHECK FOR INTERMITTENT PROBLEMS

BASIC INSPECTION

PROBLEM SYMPTOMS TABLE

DATA LIST / ACTIVE TEST

DIAGNOSTIC TROUBLE CODE CHART

P0010/39	P0341/12
P0011/59	P0351/14
P0012/59	P0352/15
P0016/18	P0353/14
P0031	P0354/15
P0032	P0412
P0037	P0418
P0038	P0420
P0100/31	P0443
P0102/31	P0500/42
P0103/31	P0504/51
P0110/24	P0505
P0112/24	P0560
P0113/24	P0604/89
P0115/22	P0606/89
P0117/22	P0607/89
P0118/22	P0657/89
P0116	P0617
P0120/41	P1613
P0122/41	P2102/41
P0123/41	P2103/41
P0220/41	P2111/41
P0222/41	P2112/41
P0223/41	P2118/89
P2135/41	P2119/89
P0121/41	P2120/19
P0136	P2122/19
P0137	P2123/19
P0138	P2125/19
P0171	P2127/19
P0172	P2128/19
P0300	P2138/19
P0301	P2121/19
P0302	P2195
P0303	P2196
P0304	P2238
P0327/52	P2239
P0328/52	P2252
P0335/13	P2253
P0339/13	P2A00
P0340/12

ECM Power Source Circuit

ECM Back-up Power Source Circuit

Fuel Pump Control Circuit

Fuel Injector Circuit

Starter Signal Circuit

Variable Resistor Circuit

MIL Circuit

TC and CG Terminal Circuit

MASS AIR FLOW METER

COMPONENTS

ON-VEHICLE INSPECTION

REMOVAL

INSPECTION

INSTALLATION

CAMSHAFT TIMING OIL CONTROL VALVE ASSEMBLY

COMPONENTS

ON-VEHICLE INSPECTION

REMOVAL

INSPECTION

INSTALLATION

CAMSHAFT POSITION SENSOR

CRANKSHAFT POSITION SENSOR

ENGINE COOLANT TEMPERATURE SENSOR

THROTTLE BODY

ON-VEHICLE INSPECTION

KNOCK SENSOR

INTEGRATION RELAY

ON-VEHICLE INSPECTION

ECM

COMPONENTS

REMOVAL

INSTALLATION

ACCELERATOR PEDAL ROD

COMPONENTS

ON-VEHICLE INSPECTION

REMOVAL

INSTALLATION

Section

Title

Contents

1GR-FE ENGINE MECHANICAL

ENGINE

INSPECTION

DRIVE BELT

COMPONENTS

ON-VEHICLE INSPECTION

REMOVAL

INSTALLATION

VALVE CLEARANCE

ADJUSTMENT

CAMSHAFT (for Bank 1)

CAMSHAFT (for Bank 2)

ENGINE ASSEMBLY

ENGINE UNIT

Section

Title

Contents

1KD-FTV ENGINE MECHANICAL

ENGINE

ON-VEHICLE INSPECTION

DRIVE BELT

VALVE CLEARANCE

TIMING BELT

CYLINDER HEAD

ENGINE ASSEMBLY

ENGINE UNIT

Section

Title

Contents

2KD-FTV ENGINE MECHANICAL

ENGINE

ON-VEHICLE INSPECTION

DRIVE BELT

VALVE CLEARANCE

TIMING BELT

CYLINDER HEAD

ENGINE ASSEMBLY

ENGINE UNIT

Section

Title

Contents

1TR-FE ENGINE MECHANICAL

ENGINE

ON-VEHICLE INSPECTION

DRIVE BELT

COMPONENTS

ON-VEHICLE INSPECTION

CAMSHAFT

ENGINE ASSEMBLY

ENGINE UNIT

Section

Title

Contents

2TR-FE ENGINE MECHANICAL

ENGINE

ON-VEHICLE INSPECTION

DRIVE BELT

COMPONENTS

ON-VEHICLE INSPECTION

CAMSHAFT

ENGINE ASSEMBLY

ENGINE UNIT

Section

Title

Contents

1GR-FE FUEL

FUEL SYSTEM

PRECAUTION

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

FUEL INJECTOR

FUEL PRESSURE REGULATOR

COMPONENTS

REMOVAL

INSTALLATION

FUEL PRESSURE PULSATION DAMPER

FUEL FILTER

FUEL PUMP

ON-VEHICLE INSPECTION

FUEL PUMP RESISTOR

FUEL TANK

Section

Title

Contents

1KD-FTV FUEL

FUEL SYSTEM

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

FUEL INJECTOR

FUEL SUPPLY PUMP

COMMON RAIL

FUEL FILTER

FUEL TEMPERATURE SENSOR

FUEL COOLER

INJECTOR DRIVER

FUEL TANK

Section

Title

Contents

2KD-FTV FUEL

FUEL SYSTEM

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

FUEL INJECTOR

FUEL SUPPLY PUMP

COMMON RAIL

FUEL FILTER

FUEL TEMPERATURE SENSOR

INJECTOR DRIVER

FUEL TANK

Section

Title

Contents

1TR-FE FUEL

FUEL SYSTEM

PRECAUTION

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

FUEL INJECTOR

FUEL PRESSURE REGULATOR

FUEL FILTER

FUEL PUMP

ON-VEHICLE INSPECTION

FUEL TANK

Section

Title

Contents

2TR-FE FUEL

FUEL SYSTEM

PRECAUTION

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

FUEL INJECTOR

FUEL PRESSURE REGULATOR

FUEL FILTER

FUEL PUMP

ON-VEHICLE INSPECTION

FUEL TANK

Section

Title

Contents

1GR-FE EMISSION CONTROL

EMISSION CONTROL SYSTEM

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

CANISTER

VACUUM SWITCHING VALVE (for EVAP)

COMPONENTS

ON-VEHICLE INSPECTION

VENTILATION VALVE

AIR FUEL RATIO SENSOR (for Sensor 1)

COMPONENTS

ON-VEHICLE INSPECTION

REMOVAL

INSTALLATION

HEATED OXYGEN SENSOR (for Sensor 2)

COMPONENTS

ON-VEHICLE INSPECTION

REMOVAL

INSTALLATION

FUEL TANK CAP

INSPECTION

Section

Title

Contents

1KD-FTV EMISSION CONTROL

EMISSION CONTROL SYSTEM

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

EGR VALVE

VACUUM SWITCHING VALVE

VACUUM REGULATING VALVE

FUEL TANK CAP

ON-VEHICLE INSPECTION

Section

Title

Contents

2KD-FTV EMISSION CONTROL

EMISSION CONTROL SYSTEM

ON-VEHICLE INSPECTION

FUEL TANK CAP

ON-VEHICLE INSPECTION

Section

Title

Contents

1TR-FE EMISSION CONTROL

EMISSION CONTROL SYSTEM

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

CANISTER

VACUUM SWITCHING VALVE

VENTILATION VALVE

HEATED OXYGEN SENSOR

FUEL TANK CAP

ON-VEHICLE INSPECTION

Section

Title

Contents

2TR-FE EMISSION CONTROL

EMISSION CONTROL SYSTEM (for Leaded Gasoline Specification Vehicle)

PARTS LOCATION

ON-VEHICLE INSPECTION

EMISSION CONTROL SYSTEM (for Unleaded Gasoline Specification Vehicle)

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

AIR PUMP (for Unleaded Gasoline Specification Vehicle)

AIR SWITCHING VALVE (for Unleaded Gasoline Specification Vehicle)

CANISTER (for Unleaded Gasoline Specification Vehicle)

VACUUM SWITCHING VALVE (for Unleaded Gasoline Specification Vehicle)

VENTILATION VALVE

AIR FUEL RATIO SENSOR (for Unleaded Gasoline Specification Vehicle)

HEATED OXYGEN SENSOR (for Unleaded Gasoline Specification Vehicle)

FUEL TANK CAP

ON-VEHICLE INSPECTION

Section

Title

Contents

1GR-FE INTAKE

INTAKE SYSTEM

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

VACUUM SWITCHING VALVE (for ACIS)

ON-VEHICLE INSPECTION

Section

Title

Contents

1KD-FTV INTAKE

INTAKE AIR CONTROL SYSTEM

PRECAUTION

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

INTAKE MANIFOLD

TURBOCHARGER

INTERCOOLER

Section

Title

Contents

2KD-FTV INTAKE

INTAKE AIR CONTROL SYSTEM

PRECAUTION

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

TURBOCHARGER

Section

Title

Contents

1GR-FE EXHAUST

EXHAUST PIPE

COMPONENTS

REMOVAL

INSTALLATION

Section

Title

Contents

1KD-FTV EXHAUST

EXHAUST PIPE

COMPONENTS

REMOVAL

INSTALLATION

Section

Title

Contents

2KD-FTV EXHAUST

EXHAUST PIPE

COMPONENTS

REMOVAL

INSTALLATION

Section

Title

Contents

1TR-FE EXHAUST

EXHAUST PIPE

COMPONENTS

REMOVAL

INSTALLATION

Section

Title

Contents

2TR-FE EXHAUST

EXHAUST PIPE

COMPONENTS

REMOVAL

INSTALLATION

Section

Title

Contents

1GR-FE COOLING

COOLING SYSTEM

ON-VEHICLE INSPECTION

COOLANT

ON-VEHICLE INSPECTION

WATER PUMP

THERMOSTAT

FAN

RADIATOR

ON-VEHICLE INSPECTION

ON-VEHICLE CLEANING

REMOVAL

INSTALLATION

Section

Title

Contents

1KD-FTV COOLING

COOLING SYSTEM

ON-VEHICLE INSPECTION

COOLANT

ON-VEHICLE INSPECTION

WATER PUMP

THERMOSTAT

FAN

RADIATOR

ON-VEHICLE INSPECTION

ON-VEHICLE CLEANING

REMOVAL

INSTALLATION

Section

Title

Contents

2KD-FTV COOLING

COOLING SYSTEM

ON-VEHICLE INSPECTION

COOLANT

ON-VEHICLE INSPECTION

WATER PUMP

THERMOSTAT

FAN

RADIATOR

ON-VEHICLE INSPECTION

ON-VEHICLE CLEANING

REMOVAL

INSTALLATION

Section

Title

Contents

1TR-FE COOLING

COOLING SYSTEM

ON-VEHICLE INSPECTION

COOLANT

ON-VEHICLE INSPECTION

WATER PUMP

THERMOSTAT

FAN

RADIATOR

ON-VEHICLE INSPECTION

ON-VEHICLE CLEANING

REMOVAL

INSTALLATION

Section

Title

Contents

2TR-FE COOLING

COOLING SYSTEM

ON-VEHICLE INSPECTION

COOLANT

ON-VEHICLE INSPECTION

WATER PUMP

THERMOSTAT

FAN

RADIATOR

ON-VEHICLE INSPECTION

ON-VEHICLE CLEANING

REMOVAL

INSTALLATION

Section

Title

Contents

1GR-FE LUBRICATION

LUBRICATION SYSTEM

ON-VEHICLE INSPECTION

OIL FILTER

OIL PUMP

Section

Title

Contents

1KD-FTV LUBRICATION

LUBRICATION SYSTEM

ON-VEHICLE INSPECTION

OIL FILTER

OIL PUMP

ENGINE OIL COOLER

Section

Title

Contents

2KD-FTV LUBRICATION

LUBRICATION SYSTEM

ON-VEHICLE INSPECTION

OIL FILTER

OIL PUMP

ENGINE OIL COOLER

Section

Title

Contents

1TR-FE LUBRICATION

LUBRICATION SYSTEM

ON-VEHICLE INSPECTION

OIL FILTER

OIL PUMP

Section

Title

Contents

2TR-FE LUBRICATION

LUBRICATION SYSTEM

ON-VEHICLE INSPECTION

OIL FILTER

OIL PUMP

Section

Title

Contents

1GR-FE IGNITION

IGNITION SYSTEM

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

IGNITION COIL

VVT SENSOR

Section

Title

Contents

1TR-FE IGNITION

IGNITION SYSTEM

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

IGNITION COIL

COMPONENTS

REMOVAL

INSTALLATION

Section

Title

Contents

2TR-FE IGNITION

IGNITION SYSTEM

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

IGNITION COIL

COMPONENTS

REMOVAL

INSTALLATION

Section

Title

Contents

1GR-FE STARTING

STARTING SYSTEM

STARTER

STARTER RELAY

ON-VEHICLE INSPECTION

IGNITION SWITCH

Section

Title

Contents

1KD-FTV STARTING

STARTING SYSTEM

PRE-HEATING SYSTEM

ON-VEHICLE INSPECTION

GLOW PLUG

STARTER

STARTER RELAY

ON-VEHICLE INSPECTION

GLOW RELAY

ON-VEHICLE INSPECTION

IGNITION SWITCH

Section

Title

Contents

2KD-FTV STARTING

STARTING SYSTEM

PRE-HEATING SYSTEM

ON-VEHICLE INSPECTION

GLOW PLUG

STARTER

STARTER RELAY

ON-VEHICLE INSPECTION

GLOW RELAY

ON-VEHICLE INSPECTION

IGNITION SWITCH

Section

Title

Contents

1TR-FE STARTING

STARTING SYSTEM

STARTER

STARTER RELAY

ON-VEHICLE INSPECTION

IGNITION SWITCH

Section

Title

Contents

2TR-FE STARTING

STARTING SYSTEM

STARTER

STARTER RELAY

ON-VEHICLE INSPECTION

IGNITION SWITCH

Section

Title

Contents

1GR-FE CHARGING

CHARGING SYSTEM

PRECAUTION

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

GENERATOR

COMPONENTS

REMOVAL

INSTALLATION

Section

Title

Contents

1KD-FTV CHARGING

CHARGING SYSTEM

PRECAUTION

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

GENERATOR

COMPONENTS

REMOVAL

INSTALLATION

Section

Title

Contents

2KD-FTV CHARGING

CHARGING SYSTEM

PRECAUTION

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

GENERATOR

COMPONENTS

REMOVAL

INSTALLATION

Section

Title

Contents

1TR-FE CHARGING

CHARGING SYSTEM

PRECAUTION

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

GENERATOR

COMPONENTS

REMOVAL

INSTALLATION

Section

Title

Contents

2TR-FE CHARGING

CHARGING SYSTEM

PRECAUTION

PARTS LOCATION

SYSTEM DIAGRAM

ON-VEHICLE INSPECTION

GENERATOR

COMPONENTS

REMOVAL

INSTALLATION