ENGINE UNIT > REPLACEMENT

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1. REMOVE TIMING GEAR COVER OIL SEAL


A058117E01

HINT:
There are 2 methods to remove the oil seal.

  1. If the timing gear cover is removed from the cylinder block:

    1. Using a screwdriver and hammer, tap out the oil seal.



    A058126E01

  1. If the timing gear cover is installed to the cylinder block:

    1. Using a knife, cut through the oil seal lip.

    2. Using a screwdriver, pry out the oil seal.

      NOTICE:
      Be careful not to damage the crankshaft.



2. REMOVE TIMING GEAR COVER OIL SEAL


A058121E01

HINT:
There are 2 methods to remove the oil seal.

  1. If the timing gear cover is removed from the cylinder block.

    1. Using a screwdriver and hammer, tap out the oil seal.



    A058124E01

  1. If the timing gear cover is installed to the cylinder block.

    1. Using SST, remove the oil seal.

      SST
      09308-10010  
      09950-40011   (09957-04010)
      09950-60010   (09951-00350)



3. REMOVE REAR ENGINE OIL SEAL


A061819E01

  1. Using a screwdriver and hammer, tap out the oil seal.



4. REMOVE CONNECTING ROD SMALL END BUSH


A060209E02

  1. Using SST and a press, press out the bush.

    SST
    09222-76012  



5. INSTALL CONNECTING ROD SMALL END BUSH


A060210E02

  1. Align the oil holes of a new bush and the connecting rod.



    A060209E02

  1. Using SST and a press, press in the bush.

    SST
    09222-76012  



    A054733E01

  1. Using a pin hole grinder, hone the bush to obtain the standard specified clearance between the bush and piston pin.



    A060207E02

  1. Check the piston pin fit at normal room temperature.

    1. Coat the piston pin with engine oil, and push it into the connecting rod with your thumb.



6. INSTALL REAR ENGINE OIL SEAL


A061820E01

  1. Using SST and a hammer, tap in a new oil seal until its surface is flush with the rear oil seal retainer edge.

    SST
    09223-15030  
    09950-70010   (09951-07100)

  1. Apply MP grease to the oil seal lip.



7. INSTALL TIMING GEAR COVER OIL SEAL


A058118E02

HINT:
There are 2 methods to install the oil seal.

  1. If the timing gear cover is removed from cylinder block:

    1. Using SST and a hammer, tap in a new oil seal until its surface is flush with the timing gear cover edge.

      SST
      09223-15020  
      09502-12010  
      09950-70010   (09951-07100)

    2. Apply MP grease to the oil seal lip.



    A058127E01

  1. If the timing gear cover is installed to the cylinder block:

    1. Apply MP grease to the oil seal lip.

    2. Using SST and a hammer, tap in a new oil seal until its surface is flush with the timing gear cover edge.

      SST
      09223-15020  
      09502-12010  
      09950-70010   (09951-07100)



8. INSTALL TIMING GEAR COVER OIL SEAL


A058119E01

HINT:
There are 2 methods to install the oil seal.

  1. If the timing gear cover is removed from the cylinder block:

    1. Using SST and a hammer, tap in a new oil seal until its surface is flush with the timing gear cover edge.

      SST
      09214-76011  

    2. Apply MP grease to the oil seal lip.



    A058125E01

  1. If the timing gear cover is installed to the cylinder block:

    1. Apply MP grease to a new oil seal lip.

    2. Using SST and a hammer, tap in the oil seal until its surface is flush with the timing gear cover edge.

      SST
      09214-76011