WATER PUMP > REMOVAL

for Preparation Click here



1. DISCONNECT NEGATIVE BATTERY TERMINAL

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.



2. REMOVE NO. 1 ENGINE UNDER COVER

  1. Remove the 4 bolts and under cover.



3. DRAIN ENGINE COOLANT

  1. Remove the radiator cap.



  1. Loosen the 2 cylinder block drain cock plugs and radiator drain plug, and then the coolant.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.



    A110401E01



4. REMOVE V-BANK COVER


    A112983

  1. Remove the 2 nuts and the V-bank cover.



5. DISCONNECT RADIATOR HOSE INLET


6. DISCONNECT RADIATOR HOSE OUTLET


7. REMOVE FAN SHROUD


A112136

  1. Disconnect the radiator reservoir hose from the radiator tank upper.

  1. Loosen the 4 nuts holding the fluid coupling fan.

  1. Remove the driver belt (Click here).

  1. Remove the 2 bolts holding the fan shroud.

  1. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

    NOTICE:
    Be careful not to damage the radiator core.

  1. Remove the fan pulley from the water pump.



8. DISCONNECT NO. 2 VENTILATION HOSE


A075594


9. REMOVE AIR CLEANER ASSEMBLY


    A075595

  1. Disconnect the vacuum hose.

  1. Disconnect the MAF meter connector.

  1. Remove the 2 wire harness clamps.



    A075596

  1. Loosen the 2 hose clamps.

  1. Remove the 2 bolts and air cleaner.



10. REMOVE WATER INLET HOUSING


A076335E01

  1. Disconnect the 2 radiator hoses.



    A076336E01

  1. Disconnect the 5 water by-pass hoses.



    A076337E01

  1. Remove the 5 bolts and water inlet.

  1. Remove the O-ring from the water outlet pipe.

  1. Remove the gasket from the water pump.



11. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY


A076338E01

  1. Remove the 2 bolts and 2 idler pulleys.



12. REMOVE GENERATOR ASSEMBLY


A112761

  1. Remove the nut and generator wire.

  1. Disconnect the generator connector.

  1. Remove the 2 bolts, adjusting bar and generator.



13. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


A076445E01

  1. Remove the 5 bolts and V-ribbed belt tensioner.



14. REMOVE WATER PUMP ASSEMBLY


A072954E01

  1. Remove the 17 bolts, water pump and gasket.