WATER PUMP > REMOVAL

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1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.



2. REMOVE NO. 1 ENGINE UNDER COVER

  1. Remove the 4 bolts and cover.



3. DRAIN ENGINE COOLANT

  1. Remove the radiator cap.



  1. Loosen the cylinder block drain cock plug and radiator drain plug, and then drain the coolant.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.



    A112146E01



4. DISCONNECT RADIATOR HOSE INLET

  1. Disconnect the hose from the radiator tank upper and engine.



5. DISCONNECT RADIATOR HOSE OUTLET


6. REMOVE AIR PUMP INLET (for Unleaded Gasoline Specification Vehicle)


    A099954E02

  1. Remove the bolt and disconnect the pump inlet.



7. REMOVE FAN SHROUD


A099963E01

  1. Disconnect the reservoir hose from the radiator tank upper.

  1. Loosen the 4 nuts holding the fluid coupling fan.

  1. Remove the driver belt.

  1. Remove the 2 bolts holding the fan shroud.

  1. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

    NOTICE:
    Be careful not to damage the radiator core.

  1. Remove the fan pulley from the water pump.



8. REMOVE GENERATOR ASSEMBLY


    A099681E03

  1. Remove the nut, bolt and generator wire.

  1. Disconnect the generator connector.

  1. Remove the 2 bolts and generator.



9. REMOVE OIL LEVEL GAUGE GUIDE

  1. Remove the bolt and guide.

    HINT:
    Cover the guide hole to prevent foreign matter from entering it.



10. REMOVE NO. 1 IDLER PULLEY SUB-ASSEMBLY


A099635E01

  1. Remove the bolt, pulley plate, pulley and spacer.



11. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY


    A099636E02

  1. Remove the 3 bolts and tensioner.



12. REMOVE WATER PUMP ASSEMBLY


A099639E01

  1. Remove the 10 bolts. Then remove the pump and gasket.