RADIATOR > REMOVAL

for Preparation Click here



1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag activation.



2. REMOVE NO. 1 ENGINE UNDER COVER

  1. Remove the 4 bolts and cover.



3. DRAIN ENGINE COOLANT

NOTICE:
Do not remove the radiator reservoir cap while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.



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  1. Drain the coolant by removing the reservoir cap and, using a wrench, remove the vent plug.



  1. Loosen the cylinder block drain cock plug and the radiator drain cock plug.

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.



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4. REMOVE RADIATOR GRILLE


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  1. Using a clip remover, remove the 2 clips.

  1. Remove the 2 screws.

  1. Pull the radiator grille in the direction indicated by the arrow in the illustration to detach the 5 claws and remove the radiator grille.



5. REMOVE RADIATOR SIDE DEFLECTOR LH


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  1. Using a clip remover, remove the 2 clips.

  1. Detach the claw and remove the deflector.



6. REMOVE RADIATOR SIDE DEFLECTOR RH

  1. Using a clip remover, remove the 2 clips.

  1. Detach the claw and remove the deflector.



7. DISCONNECT RADIATOR HOSE INLET


8. DISCONNECT RADIATOR HOSE OUTLET


9. REMOVE FAN SHROUD


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  1. Remove the 3 bolts and oil reservoir.

  1. Disconnect the No. 1 and No. 2 water by-pass hoses from the tank upper and lower.

  1. Remove the 2 bolts and radiator reservoir.

  1. Loosen the 4 nuts holding the fluid coupling fan.

  1. Remove the drive belt (Click here).

  1. Remove the 2 bolts holding the fan shroud.

  1. Remove the 4 nuts of the fluid coupling fan, and then remove the shroud together with the coupling fan.

    NOTICE:
    Be careful not to damage the radiator core.

  1. Remove the fan pulley from the water pump.



10. REMOVE RADIATOR ASSEMBLY


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  1. Remove the 4 bolts and radiator.