EGR VALVE > INSTALLATION

for Preparation Click here



1. INSTALL EGR VALVE ASSEMBLY

  1. Install a new gasket and the EGR valve.



2. INSTALL NO. 1 EGR PIPE SUB-ASSEMBLY


G037199E01

  1. Install 2 new gaskets and the pipe with the 2 nuts and 2 bolts.

    Torque:
    13 N*m{ 133 kgf*cm , 10 ft.*lbf }

    HINT:
    The gasket's claws should be on the pipe side.



3. INSTALL INTAKE AIR CONNECTOR


    A110300

  1. Install a new gasket and the air connector with the 2 nuts and bolt.

    Torque:
    20 N*m{ 204 kgf*cm , 15 ft.*lbf }



4. INSTALL THROTTLE BODY BRACKET

  1. Install the bracket with the 3 bolts.

    Torque:
    20 N*m{ 204 kgf*cm , 15 ft.*lbf }



5. INSTALL DIESEL THROTTLE BODY ASSEMBLY


A111832

  1. Install a new gasket and the throttle body with the 2 bolts and 2 nuts.

    Torque:
    20 N*m{ 204 kgf*cm , 15 ft.*lbf }



    A111790

  1. Connect the 2 connectors.



6. INSTALL VACUUM SWITCHING VALVE BRACKET


    A110298

  1. Install the bracket with the 2 bolts.

    Torque:
    20 N*m{ 204 kgf*cm , 15 ft.*lbf }

  1. Connect the vacuum hoses to the 3 locations.

  1. Connect the 2 connectors.



7. INSTALL CHARGE AIR COOLER


    A112150

  1. Install a new gasket and the intake air connector with the 4 bolts.

    Torque:
    10 N*m{ 102 kgf*cm , 7 ft.*lbf }



    A112149

  1. Using a 22 mm deep socket wrench, install a new gasket and the IAT sensor.

    Torque:
    29.4 N*m{ 300 kgf*cm , 22 ft.*lbf }



    A110367E01

  1. Install the CAC with the 4 bolts.

    Torque:
    32 N*m{ 326 kgf*cm , 24 ft.*lbf } for bolt A

    Torque:
    12 N*m{ 122 kgf*cm , 9 ft.*lbf } for bolt B

  1. Tighten the 4 hose clamps of the No. 1 and No. 2 air hose.

    Torque:
    6.5 N*m{ 66 kgf*cm , 58 in.*lbf }

  1. Connect the diesel turbo IAT sensor connector.



8. INSTALL NO. 1 ENGINE COVER SUB-ASSEMBLY


    A110362

  1. Install the cover with the 3 bolts and 2 nuts.

    Torque:
    7.0 N*m{ 71 kgf*cm , 62 in.*lbf }



9. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


10. PERFORM INITIALIZATION

  1. Perform initialization (Click here).

    CAUTION:
    Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.