GLOW PLUG > REMOVAL

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1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.



2. REMOVE ENGINE COVER SUB-ASSEMBLY


    A110362

  1. Remove the 3 bolts, 2 nuts and cover.



3. REMOVE CHARGE AIR COOLER ASSEMBLY


    A110365

  1. Disconnect the diesel turbo IAT sensor connector.

  1. Loosen the 2 hose clamps of the No. 1 air hose.



    A110366

  1. Loosen the 2 hose clamps of the No. 2 air hose.



    A110367

  1. Remove the 4 bolts and CAC.



    A112149

  1. Using a 22 mm deep socket wrench, remove the IAT sensor.

    HINT:
    Replace the IAT sensor if it is deformed, cracked or malfunctioning. It is not necessary to replace the IAT sensor each time the CAC is replaced.



    A112150

  1. Remove the 4 bolts, intake air connector and gasket.



4. REMOVE VACUUM SWITCHING VALVE BRACKET


    A110298

  1. Disconnect the 2 connectors.

  1. Disconnect the vacuum hoses from the 3 locations.

  1. Remove the 2 bolts and bracket.



5. REMOVE DIESEL THROTTLE BODY ASSEMBLY


    A111790

  1. Disconnect the 2 connectors.



    A111832

  1. Remove the 2 bolts, 2 nuts, throttle body and gasket.



6. REMOVE THROTTLE BODY BRACKET


    A110300

  1. Remove the 3 bolts and bracket.



7. REMOVE INTAKE AIR CONNECTOR

  1. Remove the 2 nuts, bolt, air connector and bracket.



8. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY


A099621E01

  1. Remove the 2 bolts, 2 nuts, pipe and 2 gaskets.



9. REMOVE EGR VALVE ASSEMBLY

  1. Remove the EGR valve and gasket.



10. REMOVE NO. 1 GLOW PLUG CONNECTOR

  1. Remove the nut and wire harness.

  1. Remove the 4 screw grommets, 4 nuts and glow plug connector.



11. REMOVE GLOW PLUG ASSEMBLY


A111830

  1. Using a 12 mm deep socket wrench, remove the 4 glow plugs.