AUTOMATIC TRANSMISSION ASSEMBLY > REMOVAL

for Preparation Click here



1. DISCONNECT BATTERY TERMINAL

CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.



2. REMOVE CONSOLE BOX ASSEMBLY

  1. Remove the console box assembly (Click here).



3. REMOVE SHIFT LEVER BOOT ASSEMBLY

  1. Remove the 4 screws and shift lever boot.



4. REMOVE TRANSFER HIGH AND LOW SHIFT LEVER ASSEMBLY


C113710E01

  1. Remove the 4 bolts and transfer high and low shift lever.

  1. Using needle-nose pliers, remove the snap ring and pull out the shift lever from the shift lever retainer.

    HINT:
    Move the transfer shift lever to the H4 position.



5. REMOVE NO. 1 ENGINE UNDER COVER


6. REMOVE NO. 2 ENGINE UNDER COVER


7. REMOVE TRANSFER CASE LOWER PROTECTOR

  1. Remove the 4 bolts and transfer case lower protector.



8. DISCONNECT HEATED OXYGEN SENSOR


9. REMOVE EXHAUST PIPE
Remove the exhaust pipe (Click here).


10. REMOVE FRONT PROPELLER SHAFT ASSEMBLY
Remove the front propeller shaft assembly (Click here).


11. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
Remove the propeller shaft with center bearing assembly (Click here).


12. DRAIN AUTOMATIC TRANSMISSION FLUID

  1. Remove the drain plug and gasket, and drain ATF.

  1. Install a new gasket and the drain plug.

    Torque:
    28 N*m{ 285 kgf*cm , 21 ft.*lbf }



13. REMOVE MANIFOLD STAY


F050360E01

  1. Remove the 3 bolts and manifold stay.



14. REMOVE NO .2 MANIFOLD STAY


F050356E01

  1. Remove the 3 bolts and manifold stay.



15. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY LH

  1. Remove the 6 nuts, exhaust manifold and gasket.



16. REMOVE EXHAUST MANIFOLD SUB-ASSEMBLY RH

  1. Remove the 6 nuts, exhaust manifold and gasket.



17. DISCONNECT OIL COOLER TUBE


C111240

  1. Using SST, disconnect the tube outlet and tube inlet.

    SST
    09023-12701  



    C111230

  1. Remove the 2 bolts and 2 clamps.



18. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY


C111231

  1. Remove the nut and disconnect the control cable.

  1. Remove the clip and disconnect the control cable.



19. REMOVE NO. 1 TRANSMISSION CONTROL CABLE BRACKET


C111232

  1. Remove the 2 bolts and control cable bracket from the transmission.



20. SUPPORT AUTOMATIC TRANSMISSION ASSEMBLY


C111233

  1. Support the transmission with a transmission jack.



21. REMOVE NO. 3 FRAME CROSSMEMBER SUB-ASSEMBLY


G034256E02

  1. Remove the 4 set bolts of the No. 1 engine mounting insulator rear.

  1. Remove the 4 nuts, 4 bolts and frame crossmember.



22. REMOVE NO. 1 ENGINE MOUNTING INSULATOR REAR


G034522E01

  1. Remove the 4 bolts and engine mounting insulator rear from the automatic transmission.



23. DISCONNECT CONNECTOR


C112845

  1. Tilt the transmission downward.

    NOTICE:
    Make sure the cooling fan does not contact the fan shroud.

  1. Transmission side:
    Disconnect the connectors.

    1. Disconnect the park/neutral position switch connector.

    2. Disconnect the transmission wire connector.

    3. Disconnect the 2 speed sensor connectors.

  1. Transfer side:
    Disconnect the connectors.

    1. Disconnect the No. 1 indicator switch connector.

    2. Disconnect the No. 2 indicator switch connector.

    3. Disconnect the speed sensor connector.



24. DISCONNECT WIRE HARNESS


25. REMOVE STARTER ASSEMBLY

  1. Remove the starter assembly (Click here).



26. REMOVE FLYWHEEL HOUSING SIDE COVER


F050352E01

  1. Remove the flywheel housing side cover from the cylinder block.



27. REMOVE AUTOMATIC TRANSMISSION ASSEMBLY


C111234

  1. Turn the crankshaft to gain access to each bolt.

  1. Hold the crankshaft pulley bolt with a wrench and remove the 6 torque converter clutch mounting bolts.



    C111235

  1. Remove the 9 bolts.

  1. Separate and remove the automatic transmission assembly.



28. REMOVE TRANSFER ASSEMBLY

  1. Remove the transfer assembly (Click here).



29. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY