AUTOMATIC TRANSMISSION UNIT > REASSEMBLY

for Preparation Click here



1. BEARING POSITION



G035542E02


Bearing diameter:

Mark
Front Race Diameter
Inside / Outside
Thrust Bearing Diameter
Inside / Outside
Rear Race Diameter
Inside / Outside
A
28.45 mm (1.120 in.) / 47.3 mm (1.862 in.)
29.2 mm (1.15 in.) / 50.2 mm (1.976 in.)
-
B
28.6 mm (1.126 in.) / 46.4 mm (1.827 in.)
28.9 mm (1.138 in.) / 50.2 mm (1.976 in.)
-
C
33.0 mm (1.299 in.) /50.4 mm (1.984 in.)
31.4 mm (1.236 in.) / 49.4 mm (1.945 in.)
-
D
37.2 mm (1.465 in.) / 58.8 mm (2.315 in.)
33.8 mm (1.331 in.) / 50.0 mm (1.969 in.)
-
E
36.8 mm (1.449 in.) / 50.9 mm (2.004 in.)
33.7 mm (1.327 in.) / 47.6 mm (1.874 in.)
-
F
26.0 mm (1.024 in.) / 48.9 mm (1.925 in.)
26.0 mm (1.024 in.) / 42.8 mm (1.685 in.)
26.8 mm (1.055 in.) / 53.67 mm (2.113 in.)
G
-
49.9 mm (.1.965 in.) /64.4 mm (2.535 in.)
53.4 mm (2.102 in.) / 63.6 mm (2.504 in.)
H
33.7 mm (1.327 in.) / 47.6 mm (1.874 in.)
35.5 mm (1.398 in.) / 47.7 mm (1.878 in.)
-
I
28.5 mm (1.122 in.) / 44.2 mm (1.740 in.)
27.7 mm (1.091 in.) / 44.2 mm (1.740 in.)
-
J
-
39.38 mm (1.550 in.) / 58.1 mm (2.287 in.)
-



2. FIX TRANSMISSION CASE


AT05393E01

  1. Install the transmission case in the overhaul attachment.



3. INSTALL NO. 1 1ST AND REVERSE BRAKE PISTON


AT08209E03

  1. Coat 2 new O-rings with ATF.

  1. Install the 2 O-rings on the No. 1 brake piston.

  1. Install the No. 1 brake piston to the reaction sleeve.



4. INSTALL BRAKE REACTION SLEEVE


D001243E02

  1. Coat a new O-ring with ATF, and install it to the reaction sleeve.

  1. With the No. 1 brake piston underneath (the rear side), install the brake reaction sleeve and No. 1 brake piston to the transmission case.

    NOTICE:
    Be careful not to damage the O-rings.



5. INSTALL NO. 2 1ST AND REVERSE BRAKE PISTON


AT08333E02

  1. Coat a new O-ring with ATF.

  1. Install the O-ring on brake piston.

  1. With the spring seat of the piston facing upward (the front side), place the piston in the transmission case.

    NOTICE:
    Be careful not to damage the O-ring.



6. INSTALL 1ST AND REVERSE BRAKE RETURN SPRING SUB-ASSEMBLY


AT05429E01

  1. Place the No. 2 brake return spring onto the brake piston.



    AT08303E01

  1. Place SST on the brake return spring, and compress the brae return spring.

    SST
    09350-30020   (09350-07050)

  1. Using SST, install the snap ring. Make sure the end gap of the snap ring is not aligned with the spring retainer claw.

    SST
    09350-30020   (09350-07070)



7. INSPECT PISTON STROKE OF 1ST AND REVERSE BRAKE


AT05258E02

  1. Make sure the 1st and reverse brake pistons move smoothly when compressed air is applied into the transmission case.



8. INSTALL LEAF SPRING


AT05107E01


9. INSTALL REAR PLANETARY GEAR ASSEMBLY


AT05229E01

  1. Install the flange with the rounded edge facing upward.

  1. Install the 7 discs and 7 plates.

    Install in order:
    F - D - P - D - P - D - P - D - P - D - P - D - P - D - P

    HINT:
    F = Flange
    P = Plate
    D = Disc



    Z005138E01

  1. Coat the assembled bearing and race with petroleum jelly, and install it onto the case.

    Assembled bearing and race diameter:
    Item
    		Inside
    		Outside
    Assembled bearing and race
    		39.38 mm (1.550 in.)
    		58.1 mm (2.287 in.)

    NOTICE:
    Be careful of the installation direction of the assembled bearing and race.



    AT07893E01

  1. Align the teeth on the flange, discs and plates.



    Q004066E01

  1. Face the snap ring upward (front side), and install the 2nd brake drum to the planetary gear.

    NOTICE:
    Face the oil hole in the drum towards the lower side of the transmission case (the side where the valve body is installed).



    Q004068E01

  1. Align the splines of the transmission case with the assembled rear planetary gear and 1st and reverse brake with the output shaft, indicated by A.



    AT05158E01

  1. Install the assembled output shaft.



    Z005131E01

  1. Reset the output shaft on wooden blocks.



    AT05396E01

  1. Using SST, Install the snap ring.

    SST
    09350-30020   (09350-07060)



10. INSPECT PACK CLEARANCE OF 1ST AND REVERSE BRAKE


AT08223E01

  1. Using a feeler gauge, measure the clearance between the plate and 2nd brake drum.

    Clearance:
    0.70 to 1.22 mm (0.0276 to 0.048 in.)

    HINT:
    1. If the clearance is not as specified, select another flange.
    2. There are 8 different thicknesses for the flange.

    Flange thickness: 
    No.
    		Thickness
    		No.
    		Thickness
    67
    		 5.4mm (0.213 in.)
    		52
    		 4.6 mm (0.181 in.)
    66
    		 5.2 mm (0.205 in.)
    		53
    		 4.4 mm (0.173 in.)
    50
    		 5.0 mm (0.197 in.)
    		54
    		 4.2 mm (0.165 in.)
    51
    		 4.8 mm (0.189 in.)
    		55
    		 4.0 mm (0.157 in.)



11. INSTALL 2ND BRAKE PISTON SLEEVE


AT05397E01


12. INSTALL BRAKE DRUM GASKET


AT04469E01

  1. Coat a new gasket with ATF, and install the brake drum gasket.



13. INSTALL NO. 1 ONE-WAY CLUTCH


AT05231E01

  1. Install the thrust washer onto the 2nd brake piston sleeve.



    Z005133E01

  1. Install the No. 1 one-way clutch as shown in the illustration.



14. INSTALL 1ST AND REVERSE BRAKE CLUTCH DISC


AT05398E02

  1. Install the 1.8 mm (0.071 in.) thick plate with the rounded edge side of the plate facing the disc.

  1. Install the flange, 5 plates and 5 discs.

    Install in order:
    P - D - P - D - P - D - P - D - P - D - F

    HINT:
    F = Flange
    P = Plate
    D = Disc



    AT05476E01

  1. Using a screwdriver, install the snap ring.



15. INSPECT PACK CLEARANCE OF 2ND BRAKE


AT05215E01

  1. Using a feeler gauge, measure the clearance between the snap ring and flange.

    Clearance:
    0.62 to 1.98 mm (0.0244 to 0.0780 in.)

    If the clearance is not as specified, inspect the discs.



16. INSTALL PLANETARY SUN GEAR ASSEMBLY AND ONE-WAY CLUTCH ASSEMBLY


Q000840E01

  1. While turning the sun gear clockwise, install it into the one-way clutch.

    HINT:
    Confirm that the thrust washer is installed correctly.



17. INSTALL FRONT PLANETARY GEAR


D029745E01

  1. Coat the bearing and race with petroleum jelly, and install them onto the planetary gear.

    Bearing and race diameter:
    Item
    		Inside
    		Outside
    Bearing
    		35.5 mm (1.398 in.)
    		47.7 mm (1.878 in.)
    Race
    		33.7 mm (1.327 in.)
    		47.6 mm (1.874 in.)

    NOTICE:
    Be careful of the installation direction of the bearing and race.



    D029741E01

  1. Install the planetary gear to the sun gear input drum.



    D029740E01

  1. Using SST, install the snap ring.

    SST
    09350-30020   (09350-07070)

  1. Remove the wooden blocks under the output shaft.



    D029744E01

  1. Coat the race with petroleum jelly, and install it onto the planetary gear.

    Race diameter:
    Item
    		Inside
    		Outside
    Race
    		53.4 mm (2.102 in.)
    		63.6 mm (2.504 in.)

    NOTICE:
    Be careful to the installation direction of the race.



18. INSTALL 2ND COAST BRAKE BAND


Q004030E01

  1. Install the brake band to the case.



    Q000788E01

  1. Install the E-ring to the pin.

  1. Install the pin through the brake band.



19. INSTALL DIRECT CLUTCH ASSEMBLY


D006214E03

  1. Install the assembled bearing and race and thrust washer to the forward clutch.



    AT05262E01

  1. Install the direct clutch to the forward clutch.



20. INSTALL FRONT PLANETARY RING GEAR


Z005137E01

  1. Coat the race with petroleum jelly, and install them onto the forward clutch.

    Bearing and race diameter:
    Item
    		Inside
    		Outside
    Bearing
    		26.0 mm (1.024 in.)
    		42.8 mm (1.685 in.)
    Race
    		26.0 mm (1.024 in.)
    		48.9 mm (1.925 in.)

    NOTICE:
    Be careful of the installation direction of the bearing and race.



    Z005136E01

  1. Coat the race with petroleum jelly, and install it onto the front planetary ring gear.

    Race diameter:
    Item
    		Inside
    		Outside
    Race
    		26.8 mm (1.055 in.)
    		53.67 mm (2.113 in.)

    NOTICE:
    Be careful of the installation direction of the race.



    AT05432E01

  1. Align the flukes of the discs in the forward clutch.



    Q000838E01

  1. Align the splines of the planetary ring gear with the flukes of the discs and install the planetary ring gear to the forward clutch.



21. INSTALL FORWARD CLUTCH ASSEMBLY


AT08306E01

  1. Coat the bearing and race with petroleum jelly, and install them onto the ring gear.

    Bearing and race diameter:
    Item
    		Inside
    		Outside
    Bearing
    		49.9 mm (1.965 in.)
    		64.4 mm (2.535 in.)
    Race
    		53.4 mm (2.102 in.)
    		63.6 mm (2.504 in.)

    NOTICE:
    Be careful of the installation direction of the bearing and race.



    AT08234E01

  1. Install the assembled direct clutch, forward clutch and front planetary ring gear into the transmission case.



    AT05213E01

  1. Using a vernier caliper, measure the distance between the sun gear input drum and direct clutch drum as shown in the illustration.

    Distance:
    5.3 to 7.3 mm (0.209 to 0.287 in.)

    If the distance is not as specified, check for an improper installation.



    Z005236E01

  1. Coat the assembled bearing and race with petroleum jelly and install it onto the forward clutch.

    Assembled bearing and race diameter:
    Item
    		Inside
    		Outside
    Assembled bearing and race
    		33.7 mm (1.327 in.)
    		47.6 mm (1.874 in.)

    NOTICE:
    Be careful of the installation direction of the assembled bearing and race.



22. INSTALL 2ND COAST BRAKE PISTON ASSEMBLY


AT05086E01

  1. Coat 2 new O-rings with ATF, and install them to the cover.

  1. Install the spring, the piston assembly and cover to the case.



    AT05127E01

  1. Using SST, install the snap ring.

    SST
    09350-30020   (09350-07060)



23. INSPECT PISTON STROKE OF 2ND COAST BRAKE


AT05216E01

  1. Place a mark on the 2nd coast brake piston rod.



    AT05217E01

  1. Using SST, measure the stroke while applying and releasing compressed air (392 kPa (4.0 kgf/cm2, 57 psi)).

    SST
    09240-00020  
    If the stroke is not as specified, replace the brake band with a new one.



24. INSTALL OVERDRIVE BRAKE ASSEMBLY


AT05110E01

  1. Coat the assembled bearing and race and race with petroleum jelly, and install it onto the overdrive brake assembly.

    Assembled bearing and race and race diameter:
    Item
    		Inside
    		Outside
    Race
    		36.8 mm (1.449 in.)
    		50.9 mm (2.004 in.)
    Assembled bearing and race
    		33.8 mm (1.331 in.)
    		50.0 mm (1.969 in.)

    NOTICE:
    Be careful of the installation direction of the assembled bearing and race and race.



    AT05159E01

  1. Confirm that the thrust washer is installed correctly.

    HINT:
    Make sure that the tab of the washer fits into the hole on the overdrive brake assembly.



    AT05400E01

  1. Using 2 bolts of SST, aim the bolt and oil holes of the overdrive rake assembly toward the valve body side, and align them with the bolt holes of the transmission case. Insert the overdrive brake assembly.

    SST
    09350-30020   (09350-07020)

  1. Temporarily tighten the 2 bolts.



    Q000618E01

  1. Using SST, install the snap ring.

    SST
    09350-30020   (09350-07060)

    HINT:
    Install the snap ring open end toward the valve body.



    AT05218E01

  1. Tighten the 2 bolts.

    Torque:
    25 N*m{ 260 kgf*cm , 19 ft.*lbf }



25. INSPECT OUTPUT SHAFT


Z006796E01

  1. Using a dial indicator, measure the end play of the output shaft with hand.

    End play:
    0.30 to 1.04 mm (0.0118 to 0.0409 in.)

    If the end play is not as specified, check for an improper installation.

  1. Check that the output shaft rotates smoothly.



26. INSTALL OVERDRIVE BRAKE CLUTCH DISC


Q000637E01

  1. Install the 4.0 mm (0.157 in.) thick flange (flat ring) with the rounded edge side of the flange facing the discs.

  1. Install the 5 plates, 5 discs and flange.

    Install in order:
    P - D - P - D - P - D - P - D - P - D - F

    HINT:
    F = Flange
    P = Plate
    D = Disc



    AT05233E01

  1. Using a screwdriver, install the snap ring.



27. INSPECT OVERDRIVE BRAKE PISTON


AT05282E01

  1. Place SST and a dial indicator onto the overdrive brake piston.

    SST
    09350-30020   (09350-06120)



    AT05147E01

  1. Measure the stroke while applying and releasing compressed air (392 kPa (4.0 kgf/cm2, 57 psi)).

    Piston stroke:
    1.75 to 2.05 mm (0.0689 to 0.0807 in.)

    If the piston stroke is not as specified, parts may have been assembled incorrectly. Check and reassemble again.

    HINT:
    1. If the piston stroke is still outside the standard, select another flange.
    2. There are 7 different thicknesses for the flange.

    Flange thickness: 
    No.
    		Thickness
    		No.
    		Thickness
    77
    		3.3 mm (0.130 in.)
    		81
    		3.8 mm (0.150 in.)
    78
    		3.5 mm (0.138 in.)
    		82
    		3.9 mm (0.154 in.)
    79
    		3.6 mm (0.142 in.)
    		83
    		4.0 mm (0.157 in.)
    80
    		3.7 mm (0.146 in.)




28. INSTALL OVERDRIVE PLANETARY RING GEAR


Q000842E01

  1. Coat the race with petroleum jelly, and install it onto the overdrive brake assembly.

    Race diameter:
    Item
    		Inside
    		Outside
    Race
    		37.2 mm (1.465 in.)
    		58.8 mm (2.315 in.)

    NOTICE:
    Be careful of the installation direction of the race.



    AT05146E01

  1. Install the ring gear.



    G035543E02

  1. Coat the assembled bearing and race with petroleum jelly, and install them onto the ring gear.

    Assembled bearing and race diameter:
    Item
    		Inside
    		Outside
    Assembled bearing and race
    		31.4 mm (1.236 in.)
    		49.4 mm (1.945 in.)

    NOTICE:
    Be careful of the installation direction of the assembled bearing and race.



    Z005128E01

  1. Coat the race with petroleum jelly, and install it onto the planetary gear.

    Race diameter:
    Item
    		Inside
    		Outside
    Race
    		24.7 mm (0.972 in.)
    		41.8 mm (1.646 in.)

    NOTICE:
    Be careful of the installation direction of the race.



    Q000619E01

  1. Install the overdrive planetary gear, overdrive direct clutch and one-way clutch.



    AT04470E01

  1. Place SST on the transmission case.

    SST
    09350-36010   (09350-06090)

  1. Using a vernier caliper, measure the distance between the top of SST and clutch drum.

    Standard distance:
    15.5 to 16.5 mm (0.610 to 0.650 in.)

    If the distance is not as specified, check for an improper installation.



    AT08313E01

  1. Coat the assembled bearing and race with petroleum jelly, and install it onto the overdrive direct clutch.

    Assembled bearing and race diameter:
    Item
    		Inside
    		Outside
    Assembled bearing and race
    		29.2 mm (1.150 in.)
    		50.2 mm (1.976 in.)

    NOTICE:
    Be careful of the installation direction of the assembled bearing and race.



29. INSTALL OIL PUMP ASSEMBLY


Z005237E01

  1. Coat the race with petroleum jelly, and install it onto the oil pump.

    Race diameter:
    Item
    		Inside
    		Outside
    Race
    		28.45 mm (1.120 in.)
    		47.3 mm (1.862 in.)

    NOTICE:
    Be careful of the installation direction of the race.

  1. Coat a new O-ring with ATF, and install it around the pump body.

  1. Place the oil pump through the input shaft, and align the bolt holes of the pump body with the transmission case.

  1. Hold the input shaft, and lightly press the oil pump body to slide the oil seal rings into the overdrive direct clutch drum.

    NOTICE:
    Do not forcefully push on the oil pump as the oil seal ring will stick to the direct clutch drum.



    AT05404E01

  1. Install the 7 bolts.

    Torque:
    22 N*m{ 220 kgf*cm , 16 ft.*lbf }



30. INSPECT INPUT SHAFT SUB-ASSEMBLY


AT05244E01

  1. Make sure the input shaft rotates smoothly.



31. INSTALL TRANSMISSION CASE PLUG


D005553E01

  1. Coat a new O-ring with ATF, and install it to the plug.

  1. Install the plug to the case with the bolt.

    Torque:
    5.4 N*m{ 55 kgf*cm , 48 in.*lbf }



32. INSPECT INDIVIDUAL PISTON OPERATION


AT05275E05

  1. Check the operating sound while applying compressed air into the oil hole indicated in the illustration.

    HINT:
    When inspecting the overdrive direct clutch, check with the C-0 accumulator piston hole closed.
    If there is no sound, disassemble and check the parts installation condition.


    1. Overdrive direct clutch (C1)

    2. Direct clutch (C2)

    3. Forward clutch (C3)

    4. Overdrive brake (B1)

    5. 2nd coast brake (B2)

    6. 2nd brake (B3)

    7. 1st and reverse brake (B4)



33. INSTALL MANUAL VALVE LEVER SHAFT OIL SEAL


AT05238E01

  1. Using SST and a hammer, tap in 2 new oil seals.

    SST
    09350-30020   (09350-07110)



34. INSTALL MANUAL VALVE LEVER SHAFT


Q000775E01

  1. Install a new spacer to the manual valve lever.

  1. Install the manual valve lever shaft to the transmission case through the manual valve lever.



    AT05405E01

  1. Using a hammer, tap in a new spring pin.



    D006523E01

  1. Align the manual valve lever indentation with the spacer hole, and stake them with the punch.

  1. Make sure that the shaft rotates smoothly.



35. INSTALL PARKING LOCK PAWL SHAFT


Q000776E04

  1. Install the E-ring to the shaft.

  1. Install the parking lock pawl, shaft and spring.



36. INSTALL PARKING LOCK ROD


Z006797E01

  1. Connect the parking lock rod to the manual valve lever.



37. INSTALL PARKING LOCK PAWL BRACKET


AT05406E01

  1. Place the parking lock pawl bracket onto the transmission case and install the 3 bolts.

    Torque:
    7.4 N*m{ 75 kgf*cm , 65 in.*lbf }



    Z005222E01

  1. Shift the manual valve lever to the P position, and confirm that the planetary ring gear is correctly locked up by the lock pawl.



38. INSTALL C-0 ACCUMULATOR PISTON


AT05010E01

  1. Coat a new O-ring with ATF, and install it to the piston.



    D028075E01

  1. Install the 2 springs and accumulator piston to the hole.

    C-0 accumulator spring:
    Inner spring:
    Free Length
    		Outer Diameter
    		Color
    51.5 mm (2.028 in.)
    		14.02 mm (0.552 in.)
    		Red
    Outer spring:
    Free Length
    		Outer Diameter
    		Color
    79.9 mm (3.146 in.)
    		20.9 mm (0.823 in.)
    		Light Blue



39. INSTALL B-0 ACCUMULATOR PISTON


AT05010E01

  1. Coat 2 new O-rings with ATF, and install them to the piston.



    D028074E01

  1. Install the spring and accumulator piston to the hole.

    B-0 accumulator spring:
    Free Length
    		Outer Diameter
    		Color
    62.0 mm (2.441 in.)
    		16.0 mm (0.630 in.)
    		Green



40. INSTALL C-2 ACCUMULATOR PISTON


AT05010E01

  1. Coat 2 new O-rings with ATF, and install them to the piston.



    D028073E01

  1. Install the 2 springs and accumulator piston to the hole.

    C-2 accumulator spring:
    Inner spring:
    Free Length
    		Outer Diameter
    		Color
    42.1 mm (1.657 in.)
    		14.7 mm (0.579 in.)
    		Pink
    Outer spring:
    Free Length
    		Outer Diameter
    		Color
    68.53 mm (2.698 in.)
    		20.2 mm (0.795 in.)
    		Blue



41. INSTALL B-2 ACCUMULATOR PISTON


AT05010E01

  1. Coat 2 new O-rings with ATF, and install them to the piston.



    D028072E01

  1. Install the spring and accumulator piston to the hole.

    B-2 accumulator spring:
    Free Length
    		Outer Diameter
    		Color
    70.5 mm (2.776 in.)
    		19.9 mm (0.784 in.)
    		Light Grey



42. INSTALL CHECK BALL BODY


AT05098E01

  1. Install the spring and check ball body.



43. INSTALL TRANSMISSION VALVE BODY ASSEMBLY


AT08393E01

  1. Align the groove of the manual with the pin of the lever.



    D029011E02

  1. Install the 20 bolts.

    Torque:
    10 N*m{ 100 kgf*cm , 7 ft.*lbf }

    HINT:
    Each bolt length is indicated below.
    Bolt length:
    23 mm (0.91 in.) for A
    28 mm (1.10 in.) for B
    36 mm (1.42 in.) for C



44. INSTALL TRANSMISSION WIRE


AT05066E02

  1. Coat a new O-ring with ATF, and install it to the transmission wire.

  1. Install the transmission wire to the case, and install the stopper plate with the bolt.

    Torque:
    5.4 N*m{ 55 kgf*cm , 48 in.*lbf }



    D029778E01

  1. Connect the connectors to the shift solenoid valves.



45. INSTALL VALVE BODY OIL STRAINER ASSEMBLY


Z007979E01

  1. Using a plastic-faced hammer, install the pipe as shown in the illustration.

    NOTICE:
    Be careful not to bend or damage the pipe.



    D005554E01

  1. Install 5 new gaskets on the oil strainer.



    D028706E01

  1. Install the oil strainer with the 4 bolts.

    Torque:
    10 N*m{ 100 kgf*cm , 7 ft.*lbf }

    HINT:
    Each bolt length is indicated below.
    Bolt length:
    14 mm (0.55 in.) for A
    20 mm (0.79 in.) for B
    23 mm (0.91 in.) for C



46. INSTALL OIL CLEANER MAGNET


D029014E01

  1. Install the 3 magnets.



47. INSTALL AUTOMATIC TRANSMISSION OIL PAN SUB-ASSEMBLY


AT01362E05

  1. Remove any FIPG material.

    NOTICE:
    Be careful not to drop oil on the contacting surfaces of the transmission case and oil pan.

  1. Apply FIPG to the oil pan.

    FIPG:
    Part No. 08826-00090, THREE BOND 1281 or equivalent



    D028705E01

  1. Install the oil pan with the 19 bolts.

    Torque:
    7.4 N*m{ 75 kgf*cm , 65 in.*lbf }



48. INSTALL SENSOR ROTOR


G035544E01

  1. Install the key on the output shaft.

  1. Align the groove of the sensor rotor with the key, and install the sensor rotor.



    AT05751E01

  1. Using snap ring pliers, install the snap ring.



49. INSTALL TRANSFER CASE ADAPTOR REAR OIL SEAL


D029795E01

  1. Using SST and a hammer, install a new oil seal.

    SST
    09950-60010   (09951-00560)
    09950-70010   (09951-07150)



50. INSTALL REAR ADAPTOR TRANSFER


D028071E02

  1. Install the rear adaptor transfer and gasket.

  1. Install the 8 bolts.

    Torque:
    34 N*m{ 345 kgf*cm , 25 ft.*lbf }

    HINT:
    Each bolt length is indicated below.
    Bolt length:
    50 mm (1.969 in.) for A
    40 mm (1.575 in.) for B



51. INSTALL AUTOMATIC TRANSMISSION HOUSING


D028078E01

  1. Clean the threads of the bolts and case with white gasoline.

  1. Apply seal packing or equivalent to the 6 bolts.

    Seal packing:
    Part No. 08833-00080, THREE BOND 1344 LOCTITE 242 or equivalent

  1. Install the transmission housing with the 6 bolts.

    Torque:
    34 N*m{ 345 kgf*cm , 25 ft.*lbf } for 14 mm bolt
    57 N*m{ 580 kgf*cm , 42 ft.*lbf } for 17 mm bolt



52. INSTALL NO. 2 VEHICLE SPEED SENSOR


G035550E01

  1. Install a new O-ring to the sensor.

  1. Install the sensor with the bolt.

    Torque:
    5.4 N*m{ 55 kgf*cm , 48 in.*lbf }



53. INSTALL OVERDRIVE DIRECT CLUTCH SPEED SENSOR


Q003894E01

  1. Install a new O-ring to the sensor.

  1. Install the speed sensor with the bolt.

    Torque:
    5.4 N*m{ 55 kgf*cm , 48 in.*lbf }



54. INSTALL OIL COOLER TUBE UNION


Q003892E01

  1. Coat 2 new O-rings with ATF, and install them to each tube union.

    Torque:
    29 N*m{ 300 kgf*cm , 22 ft.*lbf }



55. INSTALL AUTOMATIC TRANSMISSION FLUID TEMPERATURE SENSOR


Q003891E01

  1. Coat a new O-ring with ATF, and install it to the sensor.

  1. Install the sensor.

    Torque:
    24 N*m{ 250 kgf*cm , 18 ft.*lbf }



56. INSTALL PARK/NEUTRAL POSITION SWITCH ASSEMBLY


G034858E01

  1. Install the park/neutral position switch onto the manual valve lever shaft, and temporarily install the adjusting bolt.

  1. Install the grommet and a new lock washer. Install and torque the nut.

    Torque:
    6.9 N*m{ 70 kgf*cm , 61 in.*lbf }



    D028682E01

  1. Push the control shaft rearward as much as possible.

  1. Return the control shaft lever 2 notches to the N position.



    D006517E01

  1. Align the neutral basic line with the switch groove, as shown in the illustration, and tighten the adjusting bolt.

    Torque:
    13 N*m{ 130 kgf*cm , 9 ft.*lbf }

    HINT:
    Bend at least 2 of the lock washer tabs.



57. INSTALL TRANSMISSION CONTROL SHAFT LEVER LH


D028070E02

  1. Install the control shaft lever with the washer and nut.

    Torque:
    16 N*m{ 160 kgf*cm , 12 ft.*lbf }



58. INSTALL BREATHER HOSE


C115790E01

  1. Install the breather hose.



59. INSTALL DRAIN PLUG SUB-ASSEMBLY

Torque:
20 N*m{ 205 kgf*cm , 15 ft.*lbf }