FRONT DOOR > INSTALLATION

for Preparation Click here


HINT:
  1. Use the same procedure for the RH side and LH side.
  2. The procedures listed below are for the LH side.
  3. A bolt without a torque specification is shown in the standard bolt chart (Click here).



1. INSTALL FRONT DOOR WEATHERSTRIP LH


B085236E02

  1. Install the clip indicated by the arrow in the illustration.

  1. Double cab:
    Attach the 33 clips and install the weatherstrip.

  1. Single cab:
    Attach the 34 clips and install the weatherstrip.



2. INSTALL FRONT DOOR CHECK ASSEMBLY LH


B061937E02

  1. Install the door check to the door panel with the 2 bolts.

    Torque:
    5.5 N*m{ 56 kgf*cm , 49 in.*lbf } for bolt A

    HINT:
    Install the door check so that the rivet head is facing up.

  1. Apply adhesive to the bolt.

    Adhesive:
    Part No. 08833-00070, THREE BOND 1324 or equivalent

  1. Install the door check to the body panel with the bolt.

    Torque:
    30 N*m{ 306 kgf*cm , 22 ft.*lbf } for bolt C



3. INSTALL FRONT DOOR OUTSIDE HANDLE PAD REAR


B083064E01

  1. Attach the 2 claws to install the pad.



4. INSTALL FRONT DOOR OUTSIDE HANDLE PAD FRONT


B084266E01

  1. Attach the 2 claws to install the pad.



5. INSTALL FRONT DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH


B086435E02

  1. Install the front door lock open rod.

  1. Using a T30 "torx" socket, install the frame with the screw.

    Torque:
    4.0 N*m{ 41 kgf*cm , 35 in.*lbf }



6. INSTALL FRONT DOOR HANDLE ASSEMBLY OUTSIDE LH


B073123E02

  1. Install the outside handle pad front and rear.

  1. Pull and hold the ballcrank lever of the frame as shown in the illustration.



    B064044E04

  1. Install the handle by pushing it in the direction of the arrows in the illustration.

    NOTICE:
    If the bellcrank lever is not pulled and held when installing the handle, the bellcrank lever will interfere with the handle and become damaged.



7. INSTALL FRONT DOOR LOCK ASSEMBLY LH


B083757E01

  1. Install a new door lock wire harness packing.

    NOTICE:
    1. When reinstalling the door lock, always use new packing.
    2. Do not allow grease or dirt to contaminate the gap between the door panel and packing.
    3. Old or damaged packing cannot effectively protect against water, which can damage the door lock.



    B065961E02

  1. Install the control rod into the door lock, and then set it to the door panel.

    NOTICE:
    Make sure that the rod is securely engaged with the lock.

  1. Apply adhesive to the threads of the 3 screws.

    Adhesive:
    Part No. 08833-00070, THREE BOND 1324 or equivalent



    B085228E05

  1. Using a T30 "torx" socket, install the door lock with the 3 screws.

    Torque:
    5.0 N*m{ 51 kgf*cm , 44 in.*lbf }

  1. w/ Power door lock:
    Connect the door lock connector.



8. INSTALL FRONT DOOR OUTSIDE HANDLE COVER


B061438E01

  1. Using a T30 "torx" socket, install the cover (with the door key cylinder installed) with the screw.

    Torque:
    4.0 N*m{ 41 kgf*cm , 35 in.*lbf }

  1. Install the hole plug.



9. INSTALL FRONT DOOR FRAME SUB-ASSEMBLY REAR LOWER LH


B085233E02

  1. Install the frame with the 2 bolts.

    Torque:
    8.0 N*m{ 82 kgf*cm , 71 in.*lbf }



10. INSTALL POWER WINDOW REGULATOR MOTOR ASSEMBLY LH (w/ Power window)


B070074E04

  1. Using a T25 "torx" driver, install the motor with the 3 screws.

    Torque:
    5.4 N*m{ 55 kgf*cm , 49 in.*lbf }



11. INSTALL FRONT DOOR REGULATOR SUB-ASSEMBLY LH


B086066E02

NOTICE:
w/o Power window:
Do not apply grease to the spring of the window regulator.



    B085227E04

  1. w/ Power window:
    Install the regulator with the 6 bolts.

    Torque:
    8.0 N*m{ 82 kgf*cm , 71 in.*lbf }

    NOTICE:
    Be careful not to drop the window regulator as it may become damaged.

  1. w/o Power window:
    Install the regulator with the 5 bolts.

    Torque:
    8.0 N*m{ 82 kgf*cm , 71 in.*lbf }

    NOTICE:
    Be careful not to drop the window regulator as it may become damaged.

  1. w/ Power window:
    Connect the window regulator connector.



12. INSTALL FRONT DOOR GLASS SUB-ASSEMBLY LH


B085899E01

  1. Insert the door glass into the door panel along the glass run as indicated by the arrows in the illustration.

    NOTICE:
    Be careful not to damage the glass.



    B085235E02

  1. Install the door glass to the window regulator with the 2 bolts.

    Torque:
    8.0 N*m{ 82 kgf*cm , 71 in.*lbf }



13. INSTALL FRONT DOOR BELT MOULDING LH

  1. Put protective tape to the upper part of the door.



  1. Attach the claws to install the moulding.

    HINT:
    Confirm that the moulding is firmly installed.



    B112970E01



14. INSTALL OUTER REAR VIEW MIRROR SUB-ASSEMBLY LH


B113828E01

  1. Install the mirror with the 3 nuts.

    Torque:
    8.0 N*m{ 82 kgf*cm , 71 ft.*lbf }

  1. w/ Power mirror control:
    Connect the connector labeled A.



15. INSTALL FRONT DOOR SERVICE HOLE COVER LH

  1. Install a new service hole cover.

    HINT:
    1. When installing the service hole cover, pull out the links and connectors through the service hole cover.
    2. There should be no wrinkles or folds after attaching the service hole cover.
    3. After attaching the service hole cover, check the sealing quality.

  1. Install the 2 grommets.

  1. Install the bracket with the 2 screws.



16. INSTALL FRONT DOOR INSIDE HANDLE SUB-ASSEMBLY LH


B068930E04

  1. Move the inside handle in the direction indicated by the arrow in the illustration to install the inside handle.

  1. Connect the 2 cables to the inside handle.



17. INSTALL FRONT NO. 2 SPEAKER ASSEMBLY (w/ Front No. 2 speaker:)


B085614

  1. Install the speaker with the screw.

  1. Connect the connector.



18. INSTALL FRONT NO. 1 SPEAKER ASSEMBLY


B085626

  1. Install the speaker to the door.

  1. Using an air riveter or hand riveter, install the speaker with 3 new rivets.

    NOTICE:

    1. B079664E06
      Do not pry the rivet with the riveter, as this will cause damage to the riveter and mandrel.

    2. B079665E07
      Confirm that the rivets are seated properly against the speaker.
      Do not tilt the riveter when installing the rivet to the speaker.
      Do not leave any space between the rivet head and speaker.

    3. B079666E10
      Do not leave any space between the speaker and door. Firmly hold together the 2 items while installing the rivet.

  1. Connect the connector.



19. INSTALL FRONT DOOR TRIM BOARD SUB-ASSEMBLY LH


B085237E03

  1. Attach the 7 claws to install the weatherstrip inner.

  1. Install the trim board.

    1. Double cab:
      Attach the 8 clips to install the trim board.

    2. Single cab:
      Attach the 9 clips to install the trim board.

  1. Install the screw and clip.



20. INSTALL FRONT ARMREST BASE PANEL UPPER LH (w/ Power window)


B085357E03

  1. Passenger side:
    Attach the 2 claws and install the window regulator switch to the base panel.



    B085356E03

  1. Driver side:

    1. Install the window regulator master switch to the base panel.

    2. Install the 3 screws.



    B085232E02

  1. Connect the switch connector.

  1. Attach the clip and 5 claws to install the panel together with the window regulator master switch.



21. INSTALL DOOR PULL HANDLE


B075150E03

  1. Install the screw and pull handle.



22. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH LH


B112664E01

  1. Attach the 2 clips to install the garnish.



23. INSTALL FRONT DOOR WINDOW REGULATOR HANDLE ASSEMBLY (w/o Power window)


B112691E01

  1. Install the snap ring to the regulator handle.

  1. With the window fully closed, install the regulator handle and plate to the regulator shaft, as shown in the illustration.



24. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


25. PERFORM INITIALIZATION

  1. Perform initialization (Click here).