EXHAUST PIPE > INSTALLATION

for Preparation Click here



1. INSTALL FRONT EXHAUST PIPE ASSEMBLY


    A107610
  1. Using a vernier caliper, measure the free length of the compression spring.

    Minimum length:
    40 mm (1.57 in.)

    If the length is less than the minimum replace the compression spring.

  1. Install the front pipe to the pipe support.



    A099436E02
  1. Install a new gasket to the outlet pipe.

    HINT:
    Using a plastic-faced hammer, uniformly strike the gasket so that the gasket and outlet pipe are properly fit.

    NOTICE:
    1. Be careful with the installation direction of the gasket.
    2. Do not reuse the gasket.
    3. To ensure a proper seal, do not use the front pipe to force the gasket onto the outlet pipe.

  1. Install the front pipe with the 2 compression springs and 2 bolts. Alternately tighten the bolts in several passes.

    Torque:
    43 N*m{ 438 kgf*cm , 32 ft.*lbf }



2. INSTALL HEATED OXYGEN SENSOR


    G039121E02
  1. Using SST, install the sensor.

    SST
    09224-00010  

    Torque:
    44 N*m{ 449 kgf*cm , 32 ft.*lbf }
    40 N*m{ 408 kgf*cm , 30 ft.*lbf } for use with SST

    HINT:
    Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).



    G039109E01
  1. Attach the 3 wire clamps to the vehicle body.

  1. Connect the sensor connector.



3. INSTALL CENTER EXHAUST PIPE ASSEMBLY
  1. Install the center pipe to the 3 pipe supports.

  1. Install a new gasket and the center pipe to the front pipe with the 2 bolts and 2 nuts. Alternately tighten the bolts in several passes.

    Torque:
    48 N*m{ 489 kgf*cm , 35 ft.*lbf }

    NOTICE:
    Do not reuse the gasket.



4. INSTALL TAILPIPE ASSEMBLY
  1. Install the tailpipe to the pipe support.

  1. Install a new gasket and the tailpipe to the center pipe with the 2 bolts and 2 nuts. Alternately tighten the bolts in several passes.

    Torque:
    48 N*m{ 489 kgf*cm , 35 ft.*lbf }

    NOTICE:
    Do not reuse the gasket.



5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


6. PERFORM INITIALIZATION
  1. Perform initialization (Click here ).

    NOTICE:
    Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.



7. CHECK FOR EXHAUST GAS LEAKS
If gas is leaking, tighten the problem areas to stop the leak. Replace damaged parts as necessary.