AIR CONDITIONING UNIT > REASSEMBLY

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1. INSTALL EVAPORATOR TEMPERATURE SENSOR (w/ Air Conditioning)


E111001E01

NOTICE:
If reusing the evaporator, do not insert the sensor to a location where sensor was previously inserted. Insert the sensor within range C shown in the illustration.

  1. Insert the evaporator temperature sensor as shown in the illustration.



2. INSTALL NO.1 COOLER EVAPORATOR SUB-ASSEMBLY (w/ Air Conditioning)


    E111002E01

  1. Install the cooler evaporator on the case.

  1. Attach the temperature sensor clamp.



    E111003E01

  1. Attach the 4 claws to install the cover.

  1. Install the cover with the 4 screws.



3. INSTALL COOLER EXPANSION VALVE (w/ Air Conditioning)


E111000E01

  1. Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the hose joint.

    Compressor oil:
    ND-OIL 8 or equivalent

  1. Install the 2 O-rings to the cooler evaporator.

  1. Install the cooler expansion valve.

  1. Using a 4 mm hexagon wrench, install the A/C tube with the 2 hexagon bolts.

    Torque:
    3.5 N*m{ 35 kgf*cm , 30 in.*lbf }



4. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY


    E110999

  1. Install the heater radiator with the screw.

  1. Attach the evaporator case to the blower case.



5. INSTALL MODE CONTROL CABLE SUB-ASSEMBLY


E110998E01

  1. Attach the 3 claws to install the cable.



6. INSTALL AIR MIX DAMPER CONTROL CABLE SUB-ASSEMBLY


    E110997E01

  1. Attach the 3 claws to install the cable.

  1. Attach the evaporator case to the blower case.



    I045590E01

  1. Install the cable with the 2 screws.



7. INSTALL QUICK HEATER AND ACCESSORY ASSEMBLY (w/ PTC Heater)


    E111656E01

  1. Install the quick heater with the 2 screws.

  1. Attach the 2 clamps.