REAR BRAKE (for 4WD) > REASSEMBLY

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HINT:
  1. Use the same procedures for the LH side RH side.
  2. The procedures listed below are for the LH side.



1. INSTALL REAR WHEEL BRAKE CYLINDER CUP


C115340E01

  1. Apply lithium soap base glycol grease to 2 new cups and 2 pistons.

  1. Install the 2 cups to each piston.

  1. Install the compression spring and 2 pistons to the cylinder.

  1. Install 2 new cylinder dust boots to the cylinder.



2. TEMPORARILY TIGHTEN REAR BRAKE DRUM BLEEDER PLUG

  1. Install the bleeder plug to the cylinder.

    HINT:
    The bleeder plug will be tightened to a torque specification in the "bleed air from brake line" procedures.

  1. Install the cap.



3. INSTALL REAR WHEEL BRAKE CYLINDER ASSEMBLY LH


C111505

  1. Install the cylinder with the 2 bolts.

    Torque:
    11.5 N*m{ 117 kgf*cm , 8 ft.*lbf }

  1. Using SST, connect the brake line.

    SST
    09023-00101  

    Torque:
    15.2 N*m{ 155 kgf*cm , 8 ft.*lbf } without SST
    14 N*m{ 143 kgf*cm , 10 ft.*lbf } with SST

    HINT:
    Use a torque wrench with a fulcrum length of 30 cm (11.81 in.).



4. APPLY HIGH TEMPERATURE GREASE


C111506E01

  1. Apply high temperature grease to the surface of the backing plate where the shoe will be attached.

  1. Apply high temperature grease to the anchor block plate and cable setting area.



5. INSTALL REAR BRAKE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY


C111507

  1. Using needle-nose pliers, install the lever with a new C-washer.



6. INSTALL BRAKE SHOES


C111502

  1. Using needle-nose pliers, connect the No. 3 parking brake cable to the parking brake shoe lever.

  1. Install the strut set and return spring to the shoe.



    C115339

  1. Attach the support clip to exposed threads of the strut set.

  1. Using needle-nose pliers, hook the support clip around the spring.

    NOTICE:
    Be careful not to damage the spring.

  1. Install the front and rear brake shoes.



    C113224

  1. Move one of the shoes upward and install the shoe tension spring.



    C113226

  1. Install the shoe front or rear side to the cylinder. Then install the other side of the shoe to the other side of the cylinder.

    HINT:
    After one side of the shoe is installed to the cylinder, hold that side of the shoe steady. Then widen the opening of the shoe by pulling the other side of the shoe outward and install it to the other side of the cylinder.

    NOTICE:
    Be careful not to damage the cylinder dust boot.



    C111498

  1. Using pliers, install the front brake shoe, rear brake shoe, pins and shoe hold down springs.



7. INSTALL REAR BRAKE AUTOMATIC ADJUST LEVER LH


C111497

  1. Using needle-nose pliers, install the lever and lever tension spring.



8. CHECK REAR BRAKE DRUM INSTALLATION


  1. Check that each part is installed properly.


    C113227E01



    C111600

  1. Measure the inside diameter of the drum and the diameter of the shoes. Check htat the difference between the diameters is the correct shoe clearance.

    Standard shoe clearance:
    0.6 mm (0.024 in.)

    NOTICE:
    There should be no oil or grease on the contact surfaces of the shoe lining and drum.