EXTENSION HOUSING OIL SEAL > INSTALLATION

for Preparation Click here



1. INSTALL TRANSFER EXTENSION HOUSING OIL SEAL


F043486E01

  1. Coat the lip of a new oil seal with MP grease.

  1. Using SST and a hammer, tap in the oil seal until its surface is flush with the housing upper surface.

    SST
    09316-60011   (09316-00011)



2. INSTALL OUTPUT SHAFT COMPANION FLANGE SUB-ASSEMBLY

  1. Apply gear oil to the connecting areas of the companion flange and output shaft.

  1. Using SST, install the companion flange (rear) in the same way as the companion flange (front).

    SST
    09330-00021  
    09950-40011   (09951-04020, 09952-04010, 09953-04030, 09954-04010, 09955-04051, 09957-04010, 09958-04011)

    Torque:
    118 N*m{ 1,203 kgf*cm , 87 ft.*lbf }



3. INSTALL REAR PROPELLER SHAFT ASSEMBLY

  1. Install the rear propeller shaft (Click here).



4. INSTALL LOWER TRANSFER CASE PROTECTOR


F043499

  1. Install the protector with the 4 bolts.

    Torque:
    18 N*m{ 183 kgf*cm , 13 ft.*lbf }



5. ADD TRANSFER OIL

  1. Remove the case plug (filler plug) and gasket.

  1. Pour oil so that the oil level is between 0 to 5.0 mm (0 to 0.197 in.) from the bottom lip of the case plug No. 1 (filler plug) hole.

    NOTICE:
    1. When adding oil, pour it slowly.
    2. Add oil a little at a time, waiting several minutes between each addition of oil.

  1. Wait approximately 5 minutes and check that the oil level has not changed.

  1. Install a new gasket and the case plug (filler plug).

    Torque:
    37 N*m{ 377 kgf*cm , 27 ft.*lbf }