FRONT BRAKE (for 2WD) > DISASSEMBLY

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HINT:
  1. Use the same procedures for the LH side and RH side.
  2. The procedures listed below are for the LH side.



1. REMOVE FRONT DISC BRAKE PAD

  1. Remove the 2 disc brake pads.



2. REMOVE FRONT ANTI SQUEAL SHIM KIT

  1. Remove the No. 1 and No. 2 shims from each pad.



3. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE

  1. Remove the 4 plates from the brake cylinder mounting.



4. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING LH


C111362

  1. Remove the 2 bolts and cylinder mounting.



5. REMOVE CYLINDER BOOT


C111363

  1. Using a screwdriver, pry out the set ring and boot.

    NOTICE:
    Be careful not to damage the brake piston and cylinder.



6. REMOVE FRONT DISC BRAKE PISTON


C111364E01

  1. Prepare a wooden plate to hold the pistons.



    C111365

  1. Place the wooden plate between the piston and cylinder.

  1. Use compressed air to remove the piston from the cylinder.

    CAUTION:
    Do not place your fingers in front of the piston when using compressed air.

    NOTICE:
    Be careful not to spatter the brake fluid.



7. REMOVE PISTON SEAL


C111366

  1. Using a screwdriver, pry out the seal from the cylinder.

    NOTICE:
    Be careful not to damage the inner cylinder and cylinder groove.



8. REMOVE FRONT DISC BRAKE BLEEDER PLUG

  1. Remove the bleeder plug cap and bleeder plug from the cylinder.



9. REMOVE FRONT DISC


C111369E01

  1. Put matchmarks on the disc and axle hub.

  1. Remove the disc.