FUEL PUMP > INSTALLATION

for Preparation Click here



1. INSTALL NO. 1 FUEL SUCTION SUPPORT

  1. Attach the 2 claws to the claw holes and install the fuel suction support.



2. INSTALL FUEL PUMP


    A099806E01

  1. Install the fuel pump harness.



    G038469E01

  1. Apply a light coat of gasoline to a new O-ring, and install it to the fuel pump.

  1. Attach the 3 claws to the claw holes and install the fuel pump and suction filter assembly.



3. INSTALL NO. 1 FUEL SUB-TANK


    A099803E01

  1. Attach the 2 claws to the claw holes and install the fuel sub-tank.



    G038468E01

  1. Install the suction plate to the fuel sub-tank.

    1. Install the 2 springs to the 2 shafts of the fuel suction plate.

    2. Using needle-nose pliers, install 2 new E-rings to the 2 shafts.

      HINT:
      Slightly lower the sub-tank cap to install the E-rings.



    G038467E01

  1. Install the sub-tank cap.

    1. Attach the 3 claws to the claw holes and install the fuel sub-tank cap.



      2. G038466E01

    2. Connect the 2 fuel tubes and fuel pump harness.



    G035043E01

  1. Install the tube part to the fuel sub-tank.

    1. Attach the claw on the end of the tube to the claw hole. Install the tube to the 2 clamps on the fuel sub-tank.



    G038465E01

  1. Connect the fuel pump connector.



4. INSTALL FUEL SENDER GAUGE


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  1. Set the sender gauge to the fuel sub tank. Then slide the sender gauge downward to install it.

  1. Connect the fuel sender gauge connector.



5. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY TO FUEL TANK

  1. Put the retainer on the fuel tank. While holding the pump and gauge tube, tighten the retainer one complete turn by band.



    A111069E01

  1. Using SST, tighten the retainer until the mark on the retainer aligns with mark A on the fuel tank, as shown in the illustration.

    SST
    09808-14020   (09808-01410, 09808-01420, 09808-01430)

    HINT:
    1. If the alignment is difficult, make sure the mark on the retainer is within range B on the fuel tank.
    2. Fit the tips of SST onto the ribs of the retainer.

  1. Install the 2 fuel tank tubes with the 2 tube joint clips.

    NOTICE:
    1. Check that there are no scratches or foreign objects on the connecting parts.
    2. Check that the fuel tube joint is inserted securely.
    3. Check that the tube joint clips are on the collars of the fuel tube joints.
    4. After installing the tube joint clips, check that the fuel tube joints have not been pulled off.



6. INSTALL FUEL TANK ASSEMBLY

  1. Install the fuel tank to the vehicle (Click here).