CRANKSHAFT POSITION SENSOR > INSTALLATION

for Preparation Click here



1. INSTALL CRANKSHAFT POSITION SENSOR


    A099147E04

  1. Apply a light coat of engine oil to the O-ring of the sensor.

  1. Install the sensor with the bolt.

    Torque:
    8.5 N*m{ 87 kgf*cm , 75 in.*lbf }

  1. Install the connector to the connector bracket.

  1. Attach the harness clamp.

  1. Connect the sensor connector.



2. INSTALL NO. 1 COMPRESSOR MOUNTING BRACKET


    A099203E05

  1. Temporarily install the mounting bracket with the 5 bolts.

    HINT:
    Make sure the flanges of the bolts are contacting the bracket surface.

  1. Install the mounting bracket by tightening the 5 bolts in the order shown in the illustration.

    Torque:
    24.5 N*m{ 250 kgf*cm , 18 ft.*lbf } for bolt A
    45 N*m{ 459 kgf*cm , 33 ft.*lbf } for except bolt A

    NOTICE:
    In order to prevent misalignment, which causes belt rattle, tightening of the bolts must be performed in the order shown.



3. INSTALL COOLER COMPRESSOR ASSEMBLY


G039332E02

  1. Temporarily install the compressor with the bolt labeled A.

  1. Install the compressor completely by tightening the 4 bolts in the order shown in the illustration.

    Torque:
    25 N*m{ 255 kgf*cm , 18 ft.*lbf }

    NOTICE:
    In order to prevent misalignment, which causes belt rattle, tightening of the bolts must be performed in the order shown.

  1. Connect the compressor connector.



    A099198E02

  1. Install the suction hose with the 2 bolts.

    Torque:
    5.4 N*m{ 55 kgf*cm , 48 in.*lbf }



4. INSTALL DRIVE BELT


    A097752E02

  1. Install the drive belt to the pulleys except the drive belt tensioner pulley.

  1. Use the hexagon-shaped part indicated by the arrow in the illustration to move the tensioner pulley downward and then install the drive belt to the tensioner pulley.

    NOTICE:
    1. The backside of the drive belt should face the tensioner pulley.
    2. Check that the drive belt is properly set to each pulley.



    G038479E01

  1. After a new belt has been installed, check that the tensioner indicator mark is within range A shown in the illustration.



5. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL


6. PERFORM INITIALIZATION

  1. Perform initialization (Click here).

    NOTICE:
    Certain systems need to be initialized after disconnecting and reconnecting the cable from the negative (-) battery terminal.