ENGINE ASSEMBLY > REMOVAL


  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE HOOD SUB-ASSEMBLY

  3. REMOVE NO. 1 ENGINE UNDER COVER (for 4WD)

  4. REMOVE NO. 2 ENGINE UNDER COVER (for 4WD)

  5. DRAIN ENGINE OIL

  6. LOOSEN FUEL TANK CAP ASSEMBLY

  7. DRAIN FUEL

  8. DRAIN ENGINE COOLANT

  9. DRAIN TRANSMISSION OIL (for Manual Transmission)

  10. REMOVE BATTERY BRACKET

  11. REMOVE BATTERY AND BATTERY TRAY

  12. REMOVE AIR CLEANER ASSEMBLY

  13. REMOVE RADIATOR ASSEMBLY

  14. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY

  15. REMOVE CHARGE AIR COOLER ASSEMBLY WITH INTAKE AIR CONNECTOR

  16. REMOVE STARTER ASSEMBLY

  17. REMOVE FRONT EXHAUST PIPE ASSEMBLY

  18. REMOVE PROPELLER SHAFT ASSEMBLY

  19. REMOVE TRANSMISSION ASSEMBLY (for Manual Transmission)

  20. REMOVE TRANSMISSION ASSEMBLY (for Automatic Transmission)

  21. DISCONNECT HOSES AND CONNECTORS

  22. DISCONNECT COOLER COMPRESSOR ASSEMBLY

  23. REMOVE CLUTCH COVER ASSEMBLY (for Manual Transmission)

  24. REMOVE CLUTCH DISK ASSEMBLY (for Manual Transmission)

  25. REMOVE FLYWHEEL SUB-ASSEMBLY (for Manual Transmission)

  26. REMOVE DRIVE PLATE & RING GEAR SUB-ASSEMBLY (for Automatic Transmission)

  27. REMOVE REAR END PLATE

  28. REMOVE ENGINE ASSEMBLY

  29. FIX ENGINE ON ENGINE STAND

  30. REMOVE ENGINE WIRE

  31. REMOVE NO. 1 TIMING BELT COVER

  32. REMOVE TIMING BELT

  33. REMOVE NO. 1 TIMING BELT IDLER SUB-ASSEMBLY

  34. REMOVE NO. 1 TIMING BELT TENSIONER ASSEMBLY

  35. REMOVE CRANKSHAFT PULLEY

  36. REMOVE CAMSHAFT TIMING PULLEY

  37. DISCONNECT VENTILATION HOSE

  38. REMOVE VENTILATION PIPE

  39. REMOVE NO. 1 TURBO INSULATOR

  40. REMOVE NO. 1 TURBO WATER HOSE

  41. REMOVE TURBINE OUTLET ELBOW

  42. REMOVE TURBO OIL INLET PIPE SUB-ASSEMBLY

  43. REMOVE TURBOCHARGER STAY

  44. REMOVE EXHAUST MANIFOLD

  45. INSPECT EXHAUST MANIFOLD

  46. REMOVE GENERATOR BRACKET

  47. REMOVE GENERATOR ASSEMBLY

  48. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

  49. REMOVE NO. 1 CHARGE AIR COOLER SUPPORT BRACKET

  50. REMOVE NO. 2 CHARGE AIR COOLER SUPPORT BRACKET

  51. REMOVE NO. 1 COMPRESSOR MOUNTING BRACKET

  52. REMOVE THERMOSTAT

  53. REMOVE WATER OUTLET

  54. REMOVE GLOW PLUG ASSEMBLY

  55. REMOVE MANIFOLD STAY

  56. REMOVE VACUUM SWITCHING VALVE BRACKET

  57. REMOVE DIESEL THROTTLE BODY ASSEMBLY

  58. REMOVE DIESEL THROTTLE BODY BRACKET

  59. REMOVE INTAKE AIR CONNECTOR

  60. REMOVE NO. 1 EGR PIPE SUB-ASSEMBLY

  61. REMOVE EGR VALVE ASSEMBLY

  62. REMOVE OIL FILTER SUB-ASSEMBLY

  63. REMOVE INJECTION PIPE

  64. REMOVE NO. 2 NOZZLE LEAKAGE PIPE ASSEMBLY

  65. REMOVE FUEL INLET PIPE SUB-ASSEMBLY

  66. REMOVE COMMON RAIL ASSEMBLY

  67. REMOVE FUEL SUPPLY PUMP ASSEMBLY

  68. REMOVE OIL LEVEL GAUGE GUIDE

  69. REMOVE INTAKE MANIFOLD

  70. INSPECT INTAKE MANIFOLD

  71. REMOVE OIL COOLER COVER SUB-ASSEMBLY

  72. REMOVE VACUUM PUMP ASSEMBLY

  73. REMOVE VANE PUMP ASSEMBLY

  74. REMOVE CRANKSHAFT POSITION SENSOR

  75. REMOVE CAMSHAFT POSITION SENSOR

  76. REMOVE ENGINE COOLANT TEMPERATURE SENSOR

  77. REMOVE NO. 1 FRONT ENGINE MOUNTING BRACKET RH

  78. REMOVE NO. 1 FRONT ENGINE MOUNTING BRACKET LH