ENGINE ASSEMBLY > INSTALLATION


  1. INSTALL ENGINE MOUNTING BRACKET FRONT LH

  2. INSTALL ENGINE MOUNTING BRACKET FRONT RH

  3. INSTALL CAMSHAFT TIMING OIL CONTROL VALVE

  4. INSTALL CRANKSHAFT POSITION SENSOR

  5. INSTALL CAMSHAFT POSITION SENSOR

  6. INSTALL ENGINE COOLANT TEMPERATURE SENSOR

  7. INSTALL KNOCK SENSOR

  8. INSTALL NO. 1 WATER BY-PASS PIPE

  9. INSTALL ENGINE OIL PRESSURE SWITCH

  10. INSTALL NO. 1 IDLER PULLEY

  11. INSTALL THERMOSTAT

  12. INSTALL WATER INLET

  13. INSTALL V-RIBBED BELT TENSIONER

  14. INSTALL COMPRESSOR MOUNTING BRACKET (w/ Air Conditioning)

  15. INSTALL EXHAUST MANIFOLD (for Leaded Gasoline Specification Vehicle)

  16. INSTALL EXHAUST MANIFOLD (for Unleaded Gasoline Specification Vehicle)

  17. REMOVE AIR SWITCHING VALVE (for Unleaded Gasoline Specification Vehicle)

  18. INSTALL EXHAUST MANIFOLD HEAT INSULATOR (for Leaded Gasoline Specification Vehicle)

  19. INSTALL EXHAUST MANIFOLD HEAT INSULATOR (for Unleaded Gasoline Specification Vehicle)

  20. INSTALL INTAKE MANIFOLD

  21. INSTALL INJECTOR

  22. INSTALL FUEL DELIVERY PIPE

  23. INSTALL THROTTLE BODY

  24. INSTALL ENGINE WIRE

  25. INSTALL GENERATOR

  26. INSTALL VENTILATION PIPE

  27. INSTALL SPARK PLUG

  28. INSTALL IGNITION COIL

  29. REMOVE ENGINE FROM ENGINE STAND

  30. INSTALL ENGINE ASSEMBLY

  31. INSTALL REAR END PLATE

  32. INSTALL FLYWHEEL

  33. INSTALL CLUTCH DISC

  34. INSTALL CLUTCH COVER

  35. INSTALL MANUAL TRANSMISSION UNIT (for 2WD)

  36. REMOVE MANUAL TRANSMISSION UNIT (for 4WD)

  37. INSTALL CLUTCH RELEASE CYLINDER

  38. INSTALL STARTER

  39. INSTALL PROPELLER SHAFT WITH CENTER BEARING (for 2WD)

  40. INSTALL PROPELLER SHAFT WITH CENTER BEARING (for 4WD)

  41. INSTALL FRONT PROPELLER SHAFT (for 4WD)

  42. INSTALL FRONT EXHAUST PIPE

  43. INSTALL HOOD

  44. INSTALL COOLER COMPRESSOR (w/ Air Conditioning)

  45. INSTALL OIL DIPSTICK GUIDE

  46. INSTALL OIL DIPSTICK

  47. INSTALL VANE PUMP

  48. CONNECT ENGINE WIRE

  49. CONNECT FUEL HOSE

  50. CONNECT HOSE

  51. INSTALL RADIATOR

  52. INSTALL FAN PULLEY

  53. INSTALL FAN SHROUD

  54. INSTALL DRIVE BELT

  55. CONNECT RADIATOR OUTLET HOSE

  56. CONNECT RADIATOR INLET HOSE

  57. INSTALL RADIATOR GRILLE

  58. INSTALL INTAKE AIR CONNECTOR AND AIR CLEANER ASSEMBLY

  59. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

  60. ADD ENGINE OIL

  61. ADD ENGINE COOLANT

  62. CHECK FOR FUEL LEAKS

  63. CHECK FOR OIL LEAKS

  64. CHECK FOR COOLANT LEAKS

  65. INSTALL NO. 1 ENGINE UNDER COVER

  66. CHECK IDLE SPEED AND IGNITION TIMING

  67. CHECK CO/HC

  68. CHECK FUNCTION OF THROTTLE BODY

  69. PERFORM INITIALIZATION