GLASS/WINDOWS/MIRRORS
GW

  1. General Description
  2. Relay and Fuse
  3. Power Window System
  4. Power Window Control Switch
  5. Front Door Glass
  6. Front Regulator and Motor Assembly
  7. Remote Control Mirror System
  8. Outer Mirror Assembly
  9. Remote Control Mirror Switch
  10. Rearview Mirror
  11. Rear Door Glass
  12. Rear Regulator and Motor Assembly
  13. Windshield Glass
  14. Rear Gate Glass
  15. Rear Window Defogger System
  16. Rear Quarter Glass
  17. Wiper Deicer System
GLASS/WINDOWS/MIRRORS > General Description 
COMPONENT
1. FIXED GLASS

(1)

Glass windshield

(7)

Locating pin rear quarter

(13)

Molding rear gate

(2)

Dam rubber front

(8)

Dam rubber rear quarter

(14)

Spacer rear gate

(3)

Locating pin windshield

(9)

Glass rear quarter (type A model)

(15)

Glass rear gate

(4)

Molding windshield

(10)

Dam rubber rear quarter (type B model)

(16)

Cap pivot

(5)

Seal upper

(11)

Glass rear quarter (type B model)

(6)

Seal lower

(12)

Locating pin rear gate

 

Base inner mirror cannot be removed from the glass windshield.

2. FRONT DOOR GLASS

(1)

Glass front door partition

(5)

Weather strip outer front door

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Glass ASSY front door

(6)

Sash ASSY partition

T1:

2.2 (0.2, 1.6)

(3)

Waist partition

(7)

Regulator & motor ASSY front

T2:

7.5 (0.8, 5.5)

(4)

Running channel front door

(8)

Sash ASSY front door lower

3. REAR DOOR GLASS

(1)

Glass ASSY rear door

(4)

Cover C pillar ASSY rear

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Running channel rear door

(5)

Regulator & motor ASSY rear

T:

7.5 (0.8, 5.5)

(3)

Weather strip outer rear door

(6)

Sash ASSY rear door lower

4. OUTER MIRROR

(1)

Mirror repair

(5)

Cover cap outer mirror lower

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Mirror unit door

(6)

Blind Spot Detection/Rear Cross Traffic Alert indicator

T:

7.5 (0.8, 5.5)

(3)

Cover cap outer mirror (model with side turn light)

(7)

Cover cap outer mirror (model without side turn light)

(4)

Light ASSY side turn mirror (model with side turn light)

5. REAR VIEW MIRROR

(1)

Base inner mirror

(2)

Mirror ASSY inner rearview

GLASS/WINDOWS/MIRRORS > General Description 
CAUTION
GLASS/WINDOWS/MIRRORS > General Description 
PREPARATION TOOL
1. SPECIAL TOOL

ILLUSTRATION

TOOL NUMBER

DESCRIPTION

REMARKS

SUBARU SELECT MONITOR 4

Used for setting of each function and troubleshooting for electrical system.

 

For detailed operation procedures of Subaru Select Monitor 4, refer to “Help” of application.

2. GENERAL TOOL

TOOL NAME

REMARKS

Circuit tester

Used for measuring resistance, voltage and current.

DST-i

Used together with Subaru Select Monitor 4.

Piano wire

Used for removing the window glass.

Cutter knife

Used for removing the window glass.

Windshield glass knife

Used for removing the window glass.

GLASS/WINDOWS/MIRRORS > Relay and Fuse 
LOCATION

Main fuse box (M/B)

Fuse 10 A (wiper deicer)

(A)

Fuse 25 A (rear defogger)

(B)

Fuse & relay box (F/B)

Fuse 7.5 A (power window relay)

(C)

Fuse 7.5 A (remote control switch)

(D)

Fuse 10 A (rain/light sensor)

(E)

Fuse 15 A (rear defogger relay, wiper deicer relay)

(F)

Relay holder (R/H)

Wiper deicer relay

(G)

Rear defogger relay

(H)

 

For other related fuses, refer to the wiring diagram. WIRING SYSTEM>Power Supply Circuit

GLASS/WINDOWS/MIRRORS > Relay and Fuse 
INSPECTION
1. CHECK FUSE
1.

Remove the fuse and inspect visually.

2.

If the fuse is blown out, replace the fuse.

2. CHECK RELAY
1.

Check the resistance between relay terminals.

Terminal No.

Inspection conditions

Standard

Circuit

1 — 2

Always

1 MΩ or more

1 — 2

Apply battery voltage between terminals 4 and 3.

Less than 1 Ω

2.

Replace the relay if the inspection result is not within the standard value.

GLASS/WINDOWS/MIRRORS > Power Window System 
WIRING DIAGRAM

Refer to “Power Window System” in the wiring diagram. WIRING SYSTEM>Power Window System>WIRING DIAGRAM

GLASS/WINDOWS/MIRRORS > Power Window System 
INSPECTION
1. BASIC INSPECTION

For basic inspection, refer to “Basic Diagnostic Procedure” of “POWER WINDOW (DIAGNOSTICS)” section. POWER WINDOW(DIAGNOSTICS) >Basic Diagnostic Procedure

2. SYSTEM BLOCK DIAGRAM

For system block diagram, refer to “System Block Diagram” in “POWER WINDOW (DIAGNOSTICS)” section. POWER WINDOW(DIAGNOSTICS) >General Description>SYSTEM BLOCK DIAGRAM

3. MODULE I/O SIGNAL

For the specification (electrical component), refer to “Control Module I/O Signal” of “POWER WINDOW (DIAGNOSTICS)” section. POWER WINDOW(DIAGNOSTICS) >Control Module I/O Signal

GLASS/WINDOWS/MIRRORS > Power Window System 
NOTE

For procedure of each component in the power window system, refer to the respective section.

GLASS/WINDOWS/MIRRORS > Power Window Control Switch 
REMOVAL
1. MAIN SWITCH
1.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

2.

Remove the trim panel front door. EXTERIOR/INTERIOR TRIM>Door Trim>REMOVAL > FRONT DOOR

3.

Remove the screws and remove the switch power window main.

2. SUB-SWITCH
SWITCH POWER WINDOW SUB FRONT

For removal of the switch power window sub front on the passenger’s seat, refer to the removal procedure of the switch power window main. GLASS/WINDOWS/MIRRORS>Power Window Control Switch>REMOVAL > MAIN SWITCH

SWITCH POWER WINDOW SUB REAR
1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

2.

Remove the trim panel rear door. EXTERIOR/INTERIOR TRIM>Door Trim>REMOVAL > REAR DOOR

3.

Remove the screws and remove the switch power window sub rear.

GLASS/WINDOWS/MIRRORS > Power Window Control Switch 
INSTALLATION
 
  • After installing the switch power window main, always perform the initial setting.

    Failure to do so may cause the improper activation of auto-reverse operation for pinching hazard prevention. POWER WINDOW(DIAGNOSTICS) >Work Support>OPERATION

  • Use protective paper to avoid damage to the trim panel.

1. MAIN SWITCH
1.

Install the panel power window main switch to the trim panel front door.

2.

Install the trim panel front door.

3.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

2. SUB-SWITCH
SWITCH POWER WINDOW SUB FRONT

For installation of the switch power window sub front on the passenger’s seat, refer to the installation procedure of the switch power window main. GLASS/WINDOWS/MIRRORS>Power Window Control Switch>INSTALLATION > MAIN SWITCH

SWITCH POWER WINDOW SUB REAR
1.

Install the panel power window sub switch rear to the trim panel rear door.

2.

Install the trim panel rear door.

3.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

GLASS/WINDOWS/MIRRORS > Power Window Control Switch 
INSPECTION
 

Since the power window switch is controlled by CPU, do not check continuity for switch alone with the circuit tester, except for the specified terminals. Performing continuity check with circuit tester may damage the power window switch circuit.

For power window system inspection, refer to “POWER WINDOW (DIAGNOSTICS)” section. POWER WINDOW(DIAGNOSTICS) >Basic Diagnostic Procedure

1. MAIN SWITCH
1.

Measure the resistance between terminals of the switch power window main.

Preparation tool:

Circuit tester

  • Base grade

    • Driver’s seat main

      Terminal No.

      Inspection conditions

      Standard

      14 — 15

      OFF

      Less than 1 Ω

      7 — 14

      7 — 15

      1 MΩ or more

      7 — 14

      Manual UP

      Less than 1 Ω

      14 — 15

      7 — 15

      1 MΩ or more

      7 — 15

      Manual DOWN

      Less than 1 Ω

      14 — 15

      7 — 14

      1 MΩ or more

    • Passenger’s seat remote (window lock OFF)

      Terminal No.

      Inspection conditions

      Standard

      7 — 11

      7 — 12

      OFF

      Less than 1 Ω

      7 — 10

      1 MΩ or more

      10 — 11

      7 — 12

      Manual UP

      Less than 1 Ω

      11 — 12

      1 MΩ or more

      10 — 12

      7 — 11

      Manual DOWN

      Less than 1 Ω

      11 — 12

      1 MΩ or more

    • Passenger’s seat remote (window lock ON)

      Terminal No.

      Inspection conditions

      Standard

      11 — 12

      OFF

      Less than 1 Ω

      7 — 10

      1 MΩ or more

      10 — 11

      Manual UP

      Less than 1 Ω

      7 — 12

      11 — 12

      1 MΩ or more

      10 — 12

      Manual DOWN

      Less than 1 Ω

      7 — 11

      11 — 12

      1 MΩ or more

    • Rear seat remote right (window lock OFF)

      Terminal No.

      Inspection conditions

      Standard

      1 — 7

      2 — 7

      OFF

      Less than 1 Ω

      7 — 10

      1 MΩ or more

      1 — 10

      2 — 7

      Manual UP

      Less than 1 Ω

      1 — 2

      1 MΩ or more

      2 — 10

      1 — 7

      Manual DOWN

      Less than 1 Ω

      1 — 2

      1 MΩ or more

    • Rear seat remote right (window lock ON)

      Terminal No.

      Inspection conditions

      Standard

      1 — 2

      OFF

      Less than 1 Ω

      7 — 10

      1 MΩ or more

      1 — 10

      Manual UP

      Less than 1 Ω

      1 — 2

      2 — 7

      1 MΩ or more

      2 — 10

      Manual DOWN

      Less than 1 Ω

      1 — 2

      1 — 7

      1 MΩ or more

    • Rear seat remote left (window lock OFF)

      Terminal No.

      Inspection conditions

      Standard

      9 — 7

      8 — 7

      OFF

      Less than 1 Ω

      10 — 7

      1 MΩ or more

      10 — 9

      8 — 7

      Manual UP

      Less than 1 Ω

      8 — 9

      1 MΩ or more

      10 — 8

      9 — 7

      Manual DOWN

      Less than 1 Ω

      8 — 9

      1 MΩ or more

    • Rear seat remote left (window lock ON)

      Terminal No.

      Inspection conditions

      Standard

      9 — 8

      OFF

      Less than 1 Ω

      10 — 7

      1 MΩ or more

      10 — 9

      Manual UP

      Less than 1 Ω

      8 — 7

      9 — 8

      1 MΩ or more

      10 — 8

      Manual DOWN

      Less than 1 Ω

      9 — 8

      9 — 7

      1 MΩ or more

  • Except for base grade (model without telematics)

    • Driver’s seat main

      Terminal No.

      Inspection conditions

      Standard

      11 — 12

      OFF

      Less than 1 Ω

      7 — 11

      7 — 12

      1 MΩ or more

      7 — 12

      Manual UP

      Less than 1 Ω

      7 — 11

      11 — 12

      1 MΩ or more

      7 — 11

      Manual DOWN

      Less than 1 Ω

      7 — 12

      11 — 12

      1 MΩ or more

    • Rear seat remote right (window lock OFF)

      Terminal No.

      Inspection conditions

      Standard

      1 — 7

      2 — 7

      OFF

      Less than 1 Ω

      7 — 16

      1 MΩ or more

      1 — 16

      2 — 7

      Manual UP

      Less than 1 Ω

      1 — 2

      1 MΩ or more

      2 — 16

      1 — 7

      Manual DOWN

      Less than 1 Ω

      1 — 2

      1 MΩ or more

    • Rear seat remote right (window lock ON)

      Terminal No.

      Inspection conditions

      Standard

      1 — 2

      OFF

      Less than 1 Ω

      7 — 16

      1 MΩ or more

      1 — 16

      Manual UP

      Less than 1 Ω

      1 — 2

      2 — 7

      1 MΩ or more

      2 — 16

      Manual DOWN

      Less than 1 Ω

      1 — 2

      1 — 7

      1 MΩ or more

    • Rear seat remote left (window lock OFF)

      Terminal No.

      Inspection conditions

      Standard

      9 — 7

      8 — 7

      OFF

      Less than 1 Ω

      16 — 7

      1 MΩ or more

      16 — 9

      8 — 7

      Manual UP

      Less than 1 Ω

      8 — 9

      1 MΩ or more

      16 — 8

      9 — 7

      Manual DOWN

      Less than 1 Ω

      8 — 9

      1 MΩ or more

    • Rear seat remote left (window lock ON)

      Terminal No.

      Inspection conditions

      Standard

      9 — 8

      OFF

      Less than 1 Ω

      16 — 7

      1 MΩ or more

      16 — 9

      Manual UP

      Less than 1 Ω

      8 — 7

      9 — 8

      1 MΩ or more

      16 — 8

      Manual DOWN

      Less than 1 Ω

      9 — 8

      9 — 7

      1 MΩ or more

  • Except for base grade (model with telematics)

    • Driver’s seat main

      Terminal No.

      Inspection conditions

      Standard

      12 — 11

      OFF

      Less than 1 Ω

      7 — 11

      7 — 12

      1 MΩ or more

      12 — 7

      Manual UP

      Less than 1 Ω

      7 — 11

      12 — 11

      1 MΩ or more

      11 — 7

      Manual DOWN

      Less than 1 Ω

      7 — 12

      11 — 12

      1 MΩ or more

2.

If the inspection result is not within the standard, replace the switch power window main.

2. SUB-SWITCH
SWITCH POWER WINDOW SUB FRONT
1.

Measure the resistance between terminals of the switch power window sub front.

Preparation tool:

Circuit tester

  • Base grade

    Terminal No.

    Inspection conditions

    Standard

    1 — 2

    5 — 4

    OFF

    Less than 1 Ω

    2 — 3

    3 — 4

    1 — 3

    3 — 5

    1 MΩ or more

    3 — 2

    5 — 4

    Manual UP

    Less than 1 Ω

    1 — 2

    1 MΩ or more

    1 — 2

    3 — 4

    Manual DOWN

    Less than 1 Ω

    4 — 5

    1 MΩ or more

  • Other than base grade

    Terminal No.

    Inspection conditions

    Standard

    6 — 5

    OFF

    Less than 1 Ω

    2 — 1

    2 — 5

    2 — 6

    1 MΩ or more

    2 — 6

    Manual UP

    Less than 1 Ω

    5 — 6

    2 — 5

    1 — 2

    1 MΩ or more

    2 — 6

    1 — 2

    Auto UP

    Less than 1 Ω

    5 — 6

    2 — 5

    1 MΩ or more

    2 — 5

    Manual DOWN

    Less than 1 Ω

    5 — 6

    2 — 6

    1 — 2

    1 MΩ or more

    2 — 5

    1 — 2

    Auto DOWN

    Less than 1 Ω

    5 — 6

    2 — 6

    1 MΩ or more

2.

Apply battery voltage between the switch power window sub front terminals to check lighting condition of illumination inside the switch.

 

When applying battery voltage, do not mix up the positive (+) side and the negative (−) side.

Incorrect polarity connection may cause LED damage inside the switch.

  • Base grade

    Terminal No.

    Inspection conditions

    Standard

    3 (+) — 1 (−)

    3 (+) — 5 (−)

    Apply battery voltage.

    Light ON

  • Other than base grade

    Terminal No.

    Inspection conditions

    Standard

    7 (+) — 2 (−)

    Apply battery voltage.

    Light ON

3.

Replace the switch power window sub front if it is found defective from the inspection result.

SWITCH POWER WINDOW SUB REAR
1.

Measure the resistance between terminals of the switch power window sub rear.

Preparation tool:

Circuit tester

  • Base grade, except for base grade (model without telematics)

    Terminal No.

    Inspection conditions

    Standard

    1 — 2

    5 — 4

    OFF

    Less than 1 Ω

    2 — 3

    3 — 4

    1 — 3

    3 — 5

    1 MΩ or more

    3 — 2

    5 — 4

    Manual UP

    Less than 1 Ω

    1 — 2

    1 MΩ or more

    1 — 2

    3 — 4

    Manual DOWN

    Less than 1 Ω

    4 — 5

    1 MΩ or more

  • Except for base grade (model with telematics)

    Terminal No.

    Inspection conditions

    Standard

    5 — 6

    OFF

    Less than 1 Ω

    2 — 5

    2 — 6

    1 MΩ or more

    2 — 6

    Manual UP

    Less than 1 Ω

    5 — 6

    2 — 5

    1 MΩ or more

    2 — 5

    Manual DOWN

    Less than 1 Ω

    5 — 6

    2 — 6

    1 MΩ or more

2.

Apply battery voltage between the switch power window sub rear terminals to check lighting condition of illumination inside the switch.

 

When applying battery voltage, do not mix up the positive (+) side and the negative (−) side.

Incorrect polarity connection may cause LED damage inside the switch.

  • Base grade, except for base grade (model without telematics)

    Terminal No.

    Inspection conditions

    Standard

    3 (+) — 1 (−)

    3 (+) — 5 (−)

    Apply battery voltage.

    Light ON

  • Except for base grade (model with telematics)

    Terminal No.

    Inspection conditions

    Standard

    7 (+) — 2 (−)

    Apply battery voltage.

    Light ON

3.

Replace the switch power window sub rear if it is found defective from the inspection result.

GLASS/WINDOWS/MIRRORS > Front Door Glass 
REMOVAL
1. FRONT DOOR GLASS
1.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

2.

Remove the trim panel front door. EXTERIOR/INTERIOR TRIM>Door Trim>REMOVAL > FRONT DOOR

4.

Remove the plate door and the pad front door inner.

 

If it is removed with an excessive force, the panel assembly front door may be deformed. Also, if the clip is damaged, replace it with a new clip.

5.

Remove the glass assembly front door.

(1)

Connect the switch assembly power window, and connect the ground terminal to the battery sensor. REPAIR CONTENTS>NOTE > BATTERY

(2)

Turn the ignition switch to ON, and operate the switch assembly power window to move the glass assembly front door to the position where the mounting bolts can be seen.

(3)

Turn the ignition switch to OFF, then disconnect the ground terminal from the battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

(4)

Remove the mounting bolts from the glass assembly front door.

(5)

While tilting the glass, remove the glass assembly front door.

 

Avoid impact and damage to the glass assembly front door.

2. FRONT DOOR PARTITION GLASS
1.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

3.

Remove the glass front door partition.

 

Do not damage the sash or molding door sash while removing.

(1)

Partially turn over the running channel front door.

(2)

Turn over the weather strip door, and remove the screws.

(3)

Remove the bolts, and remove the sash assembly partition while lowering it.

(4)

Remove the glass front door partition.

GLASS/WINDOWS/MIRRORS > Front Door Glass 
INSTALLATION
1. FRONT DOOR GLASS
1.

Install the glass assembly front door.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

2.

Install the plate door and the pad front door inner.

3.

Install the front sealing cover.

4.

Install the trim panel front door.

5.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

2. FRONT DOOR PARTITION GLASS
1.

Temporarily assemble the running channel front door to the sash assembly partition.

 

Assemble so that the end face of the running channel front door is aligned with the mounting surface of the sash assembly partition on vehicle side.

2.

Install the glass front door partition and the sash assembly partition temporarily assembled.

 

Check that the running channel front door is securely fixed to the panel assembly front door and to the sash assembly partition.

 
  • Engage the claws on top of the sash assembly partition with the panel assembly front door.

  • Install the glass front door partition so that its molding part does not come off.

Tightening torque:

Refer to “COMPONENT” of “General Description”. GLASS/WINDOWS/MIRRORS>General Description>COMPONENT > FRONT DOOR GLASS

4.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

GLASS/WINDOWS/MIRRORS > Front Regulator and Motor Assembly 
REMOVAL
1.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

2.

Remove the trim panel front door. EXTERIOR/INTERIOR TRIM>Door Trim>REMOVAL > FRONT DOOR

5.

Remove the regulator & motor assembly front.

(1)

Disconnect the connector and clamp.

(2)

Remove the bolts, and then remove the regulator & motor assembly front.

GLASS/WINDOWS/MIRRORS > Front Regulator and Motor Assembly 
INSTALLATION
1.

Install the regulator & motor assembly front.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

3.

Install the front sealing cover.

4.

Install the trim panel front door.

5.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

GLASS/WINDOWS/MIRRORS > Front Regulator and Motor Assembly 
INSPECTION

For inspection of motor front, refer to “POWER WINDOW (DIAGNOSTICS)” section. POWER WINDOW(DIAGNOSTICS) >Active Test

GLASS/WINDOWS/MIRRORS > Remote Control Mirror System 
WIRING DIAGRAM

Refer to “Remote Control Mirror System” in the wiring diagram. WIRING SYSTEM>Remote Control Mirror System

GLASS/WINDOWS/MIRRORS > Remote Control Mirror System 
INSPECTION
1. SYMPTOM CHART
  • Mirror control

    • Without seat position memory:

      Symptoms

      Inspection order

      All function does not operate.

      1. Check the fuse.

      2. Check the remote control mirror switch.

      3. Check the wiring harness.

      One side of the mirror motor does not operate.

      1. Check the remote control mirror switch.

      2. Check the mirror motor.

      3. Check the wiring harness.

  • Mirror heater

    Symptoms

    Inspection order

    Mirror heater does not operate.

    1. Check the rear defogger switch.

    2. Check the rear defogger relay.

    3. Check the mirror heater.

    4. Check the wiring harness.

    5. Check body integrated unit.

 

The mirror heater operates with the rear window defogger at the same time. Refer to “INSPECTION” of “Rear Window Defogger System” for details. GLASS/WINDOWS/MIRRORS>Rear Window Defogger System>INSPECTION

GLASS/WINDOWS/MIRRORS > Remote Control Mirror System 
NOTE

For procedure of each component in the remote control mirror system, refer to the respective section.

GLASS/WINDOWS/MIRRORS > Outer Mirror Assembly 
REMOVAL
 

Refer to “DISASSEMBLY” for removal procedures of scalp cap and mirror face. GLASS/WINDOWS/MIRRORS>Outer Mirror Assembly>DISASSEMBLY

1.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

2.

Remove the trim panel front door. EXTERIOR/INTERIOR TRIM>Door Trim>REMOVAL > FRONT DOOR

3.

Turn over the front sealing cover.

 
  • Carefully remove the butyl tape. Excessive force will easily break the front sealing cover.

  • If the front sealing cover gets broken, replace it with a new part.

  • Be careful not to allow the butyl tape to contact any trims and seats because the butyl tape, which has a strong adhesive force, is difficult to remove once it adhered.

(1)

Remove the connector clip that is installed on the panel assembly front door, and disconnect the connector.

(2)

Carefully remove and turn over the front sealing cover within the area where the operation can be performed.

4.

Remove the bolts to remove outer mirror assembly.

GLASS/WINDOWS/MIRRORS > Outer Mirror Assembly 
INSTALLATION
 

Be careful not to catch the harness in between the parts.

1.

Install the outer mirror assembly.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

2.

Install the front sealing cover.

3.

Install the trim panel front door.

4.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

GLASS/WINDOWS/MIRRORS > Outer Mirror Assembly 
DISASSEMBLY
 

When removing the mirror repair, be careful not to damage the back surface of mirror repair with a flat tip screwdriver.

1.

Operate the remote control mirror switch to face the mirror repair toward inside.

2.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

3.

Remove the mirror repair.

(1)

Insert a flat tip screwdriver or similar tool into the tool insertion opening shown in the figure, release the engagement and take the mirror repair outward to remove.

(2)

Disconnect the connector. (Model with mirror heater)

4.

Release the claws, and then remove the cover cap outer mirror lower.

5.

Release the claws, and then remove the cover cap outer mirror.

 

Be careful not to apply excessive force when removing the cover cap outer mirror, as the lower hooks may become damaged.

6.

Remove the Blind Spot Detection/Rear Cross Traffic Alert system indicator. (Model with Blind Spot Detection/Rear Cross Traffic Alert system)

(1)

Disconnect the connector.

(2)

Release the claws and then remove the Blind Spot Detection/Rear Cross Traffic Alert system indicator.

7.

Remove the light assembly side turn mirror. (Model with side turn signal light)

(1)

Remove the screws and pull out the light assembly side turn mirror to the front of the vehicle.

(2)

Disconnect the connector and remove the light assembly side turn mirror.

GLASS/WINDOWS/MIRRORS > Outer Mirror Assembly 
ASSEMBLY
 
  • Be careful not to catch the harness in between the parts.

  • When installing the mirror repair, insert the connector and clip securely.

1.

Install the light assembly side turn mirror. (Model with side turn signal light)

2.

Install the Blind Spot Detection/Rear Cross Traffic Alert system indicator. (Model with Blind Spot Detection/Rear Cross Traffic Alert system)

3.

Install the cover cap outer mirror.

4.

Install the cover cap outer mirror lower.

5.

Check that all the claws are securely engaged.

6.

Install the mirror repair.

7.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

8.

For models with Blind Spot Detection/Rear Cross Traffic Alert system, perform operation check of Blind Spot Detection/Rear Cross Traffic Alert system.

GLASS/WINDOWS/MIRRORS > Outer Mirror Assembly 
INSPECTION
1. CHECK MOTOR OPERATION
MODEL WITHOUT SEAT POSITION MEMORY
1.

Apply battery voltage between the outer mirror connector terminals and check the mirror operation.

Terminal No.

Inspection conditions

Switch position

OFF

13 (+) — 12 (−)

Apply battery voltage between terminals.

UP

12 (+) — 13 (−)

Apply battery voltage between terminals.

DOWN

11 (+) — 13 (−)

Apply battery voltage between terminals.

LEFT

13 (+) — 11 (−)

Apply battery voltage between terminals.

RIGHT

2.

If it does not operate normally, replace the outer mirror assembly.

MODEL WITH SEAT POSITION MEMORY

For inspection of outer mirror, refer to “POWER SEAT MEMORY (DIAGNOSTICS)” section. POWER SEAT MEMORY(DIAGNOSTICS)>Basic Diagnostic Procedure

2. CHECK OPERATION OF SUBARU REAR VEHICLE DETECTION INDICATOR
1.

Check the Blind Spot Detection/Rear Cross Traffic Alert system. Blind Spot Detection/Rear Cross Traffic Alert (DIAGNOSTICS)>Basic Diagnostic Procedure

2.

Check the outer mirror assembly.

(1)

Check that the BSD/RCTA indicator of the outer mirror assembly illuminates normally when the BSD/RCTA OFF switch is turned ON while it is installed to the vehicle.

(2)

If it does not illuminate normally, replace the Blind Spot Detection/Rear Cross Traffic Alert system indicator.

(3)

Check that it illuminates normally again. If it does not illuminate normally, replace the outer mirror assembly.

GLASS/WINDOWS/MIRRORS > Remote Control Mirror Switch 
REMOVAL

The remote control mirror switch is integrated into the switch power window main. GLASS/WINDOWS/MIRRORS>Power Window Control Switch>REMOVAL > MAIN SWITCH

GLASS/WINDOWS/MIRRORS > Remote Control Mirror Switch 
INSTALLATION

The remote control mirror switch is integrated into the switch power window main. GLASS/WINDOWS/MIRRORS>Power Window Control Switch>INSTALLATION > MAIN SWITCH

GLASS/WINDOWS/MIRRORS > Remote Control Mirror Switch 
INSPECTION
1.

Check the resistance between switch door mirror terminals.

Preparation tool:

Circuit tester

  • Changeover switch RH

    Terminal No.

    Inspection conditions

    Standard

    12 — 1

    12 — 18

    OFF

    1 MΩ or more

    12 — 18

    17 — 1

    UP

    Less than 1 Ω

    12 — 17

    18 — 1

    DOWN

    Less than 1 Ω

    12 — 16

    18 — 1

    LEFT

    Less than 1 Ω

    12 — 18

    16 — 1

    RIGHT

    Less than 1 Ω

  • Changeover switch LH

    Terminal No.

    Inspection conditions

    Standard

    12 — 1

    12 — 21

    OFF

    1 MΩ or more

    12 — 20

    21 — 1

    DOWN

    Less than 1 Ω

    12 — 21

    20 — 1

    UP

    Less than 1 Ω

    12 — 19

    21 — 1

    LEFT

    Less than 1 Ω

    12 — 21

    19 — 1

    RIGHT

    Less than 1 Ω

2.

Apply battery voltage between the switch door mirror terminals to check lighting condition of illumination inside the switch.

 

When applying battery voltage, make sure that each polarity (positive (+) and negative (−)) is properly connected.

Incorrect polarity connection may cause LED damage inside the switch.

Terminal No.

Inspection conditions

Standard

24 (+) — 13 (−)

Apply battery voltage.

Light ON

3.

If any fault is found from the inspection result, replace the power window main SW.

GLASS/WINDOWS/MIRRORS > Rearview Mirror 
REMOVAL
 

Be careful not to damage the mirror surface and the glass windshield.

1.

Release the claws, and then remove the cover.

2.

Release the lock lever, and slide the mirror assembly inner rearview to remove.

3.

Replace the glass windshield if the base inner mirror is damaged.

GLASS/WINDOWS/MIRRORS > Rearview Mirror 
INSTALLATION
1.

To install the mirror assembly inner rearview, slide and push it until the claw engages.

2.

Install the cover to the mirror assembly inner rearview.

GLASS/WINDOWS/MIRRORS > Rearview Mirror 
INSPECTION
1. VISUAL INSPECTION

Check that the mirror assembly inner rearview and base inner mirror for damage.

GLASS/WINDOWS/MIRRORS > Rear Door Glass 
REMOVAL
1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

2.

Remove the trim panel rear door. EXTERIOR/INTERIOR TRIM>Door Trim>REMOVAL > REAR DOOR

4.

Remove the weather strip outer rear door and cover C pillar assembly rear. EXTERIOR BODY PANELS>Door Sash(Tape/Molding)>REMOVAL > REAR DOOR

5.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

6.

Remove the glass assembly rear door.

 

Do not damage the sash or molding door sash while removing.

(1)

Connect the switch assembly power window, and connect the ground terminal to the battery sensor. REPAIR CONTENTS>NOTE > BATTERY

(2)

Turn the ignition switch to ON, and operate the switch assembly power window to move the glass assembly rear door to the position where the mounting bolts can be seen.

(3)

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

(4)

Remove the sash assembly rear door lower, and remove the running channel rear door from the glass assembly rear door.

(5)

Remove the mounting bolts from the glass assembly rear door.

 

Avoid impact and damage to the glass assembly rear door.

GLASS/WINDOWS/MIRRORS > Rear Door Glass 
INSTALLATION
1.

Install the glass assembly rear door.

 

Avoid impact and damage to the glass assembly rear door.

2.

Install the sash assembly rear door lower.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

3.

Install the running channel rear door.

 

Check that the running channel rear door is securely fixed to the panel assembly rear door and to the sash assembly rear door lower.

 

Install the glass rear door partition so that its molding part does not come off.

4.

Install the weather strip outer rear door and cover C pillar assembly rear.

5.

Install the rear sealing cover.

6.

Install the trim panel rear door. EXTERIOR/INTERIOR TRIM>Door Trim>INSTALLATION

7.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

GLASS/WINDOWS/MIRRORS > Rear Regulator and Motor Assembly 
REMOVAL
1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

2.

Remove the trim panel rear door. EXTERIOR/INTERIOR TRIM>Door Trim>REMOVAL > REAR DOOR

4.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

5.

Remove the glass assembly rear door bolt and hold it at the upper end position.

(1)

Install the switch assembly power window and then turn the ignition switch to ON.

(2)

Operate the switch assembly power window to move the glass assembly rear door to the position where the mounting bolts can be seen.

(3)

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

(4)

Remove the glass assembly rear door bolt and hold it at the upper end position.

 

Avoid impact and damage to the glass assembly rear door.

6.

Remove the regulator and motor assembly rear.

(1)

Disconnect the connector of the motor rear.

(2)

Remove the bolts, and then remove the regulator and motor assembly rear.

GLASS/WINDOWS/MIRRORS > Rear Regulator and Motor Assembly 
INSTALLATION
1.

Install the regulator and motor assembly rear.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

2.

Install the glass assembly rear door. GLASS/WINDOWS/MIRRORS>Rear Door Glass>INSTALLATION

3.

Install the rear sealing cover.

4.

Install the trim panel rear door. EXTERIOR/INTERIOR TRIM>Door Trim>INSTALLATION

5.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

GLASS/WINDOWS/MIRRORS > Rear Regulator and Motor Assembly 
INSPECTION
1. NORMAL MOTOR MODEL
1.

Check the motor operation when battery voltage is applied between terminals of the motor rear connector.

  • LH side

    Terminal No.

    Inspection conditions

    Specification

    2 (+) — 1 (−)

    Apply battery voltage between terminals.

    Increase

    1 (+) — 2 (−)

    Apply battery voltage between terminals.

    Decrease

  • RH side

    Terminal No.

    Inspection conditions

    Specification

    2 (+) — 1 (−)

    Apply battery voltage between terminals.

    Increase

    1 (+) — 2 (−)

    Apply battery voltage between terminals.

    Decrease

2.

If the regulator and motor do not operate properly as a result of inspection, replace the regulator and motor assembly rear.

2. SMART MOTOR MODEL

For inspection of motor rear, refer to “POWER WINDOW (DIAGNOSTICS)” section. POWER WINDOW(DIAGNOSTICS) >Active Test

GLASS/WINDOWS/MIRRORS > Windshield Glass 
REMOVAL
 
  • Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

  • Always remove the glass windshield after the stereo camera is removed.

  • Always use the Subaru genuine windshield glass specially designed for EyeSight. (If the windshield glass other than the glass specially designed for EyeSight is used, the visibility of the camera is blocked or the distortion of the glass prevents the correct measurement of the object, resulting in the EyeSight abnormal operation.)

  • If the windshield glass is installed after removal or replaced, always perform the “Inspection” and “Adjustment and check” of the stereo camera.

  • If the damage is found in the glass repair prohibited area, always replace the glass. Damage, dirt, aftermarket part installation or sticker attachment in the prohibited area can affect the recognition of each camera, and thereby the EyeSight and high beam assist functions may not operate properly. CAUTION > CHECK WINDSHIELD GLASS INCLUDING PROHIBITED AREA FOR MODEL WITH HBA AND EyeSight

1. WHEN USING WINDSHIELD GLASS KNIFE
1.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the trim panel assembly A pillar. EXTERIOR/INTERIOR TRIM>Upper Inner Trim>REMOVAL

3.

Remove the cowl panel assembly. EXTERIOR/INTERIOR TRIM>Cowl Panel>REMOVAL

4.

Disconnect the wiper deicer connector. (Models with wiper deicer)

5.

Remove the stereo camera cover assembly and stereo camera assembly. EyeSight>Stereo Camera>REMOVAL

6.

Remove the molding windshield from the glass windshield, and attach protective tape on the body side of the circumference of the glass windshield.

(a)

Molding windshield

(c)

Body panel

(e)

Adhesive

(b)

Glass windshield

(d)

Protective tape

7.

Remove the glass windshield.

(1)

Apply sufficient amount of soapy water to the adhesive part and insert the windshield glass knife.

(2)

While holding the edges of the knife and the glass windshield at a right angle, move the windshield glass knife parallel to the edge of the glass windshield, and cut the adhesive along the surface and the edge of the glass windshield.

 
  • Cutting of adhesive part should be started from an area with wider gap between the glass windshield and the body.

  • Never twist the windshield glass knife.

(a)

Windshield glass knife

(c)

Adhesive

(e)

Body panel

(b)

Protective tape

(d)

Glass windshield

(3)

Disconnect the locating pin windshield and remove the glass windshield.

 

The locating pin windshield is bonded to the corners of glass windshield. Use piano wire to disconnect the pins.

(a)

Locating pin windshield

(b)

Body panel

(c)

Glass windshield

8.

Remove the locating pin. (When reusing the glass)

(1)

Attach tape to the locating pin outer surface to identify the installation position.

(2)

Using a scraper, etc., remove locating pins (2 places).

 
  • Do not remove the tape because it is used to refer to the installation position.

  • Be careful not to damage the glass windshield during operation.

2. WHEN USING PIANO WIRE
 
  • Do not tightly pull the piano wire against the glass windshield edge.

  • Apply protective tape, etc, and be careful that the inner and outer components of the vehicle are not damaged.

  • Do not cross piano wires. Otherwise they may be cut.

1.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the trim panel assembly A pillar. EXTERIOR/INTERIOR TRIM>Upper Inner Trim>REMOVAL

3.

Remove the cowl panel assembly. EXTERIOR/INTERIOR TRIM>Cowl Panel>REMOVAL

4.

Disconnect the wiper deicer connector. (Models with wiper deicer)

5.

Remove the stereo camera cover assembly and stereo camera assembly. EyeSight>Stereo Camera>REMOVAL

6.

Remove the molding windshield from the glass windshield, and attach protective tape on the body side of the circumference of the glass windshield.

(a)

Molding windshield

(c)

Body panel

(e)

Adhesive

(b)

Glass windshield

(d)

Protective tape

7.

Remove the glass windshield.

(1)

Pass a piano wire through the adhesive part.

(2)

Pull the piano wire ends alternately to cut off the adhesive part and locating pin.

 

Attach a piece of wood to both piano wire ends.

(a)

Piano wire

(c)

Adhesive

(e)

Protective tape

(b)

Glass windshield

(d)

Body panel

8.

Remove the locating pin. (When reusing the glass)

(1)

Attach tape to the locating pin outer surface to identify the installation position.

(2)

Using a scraper, etc., remove locating pins (2 places).

 
  • Do not remove the tape because it is used to refer to the installation position.

  • Be careful not to damage the glass windshield during operation.

GLASS/WINDOWS/MIRRORS > Windshield Glass 
INSTALLATION
 
  • Always use the Subaru genuine windshield glass specially designed for EyeSight. (If the windshield glass other than the glass specially designed for EyeSight is used, the visibility of the camera is blocked or the distortion of the glass prevents the correct measurement of the object, resulting in the EyeSight abnormal operation.)

  • If the windshield glass is installed after removal or replaced, always perform the “Inspection” and “Adjustment and check” of the stereo camera.

  • If the damage is found in the glass repair prohibited area, always replace the glass. Damage, dirt, aftermarket part installation or sticker attachment in the prohibited area can affect the recognition of each camera, and thereby the EyeSight and high beam assist functions may not operate properly. CAUTION > CHECK WINDSHIELD GLASS INCLUDING PROHIBITED AREA FOR MODEL WITH HBA AND EyeSight

1.

Fabricate the cartridge nozzle tip as shown and set the sealant gun with the adhesive.

(a)

10 mm (0.39in)

(b)

8 mm (0.31in)

(c)

Sealant gun

2.

Remove the adhesive layer on the body using cutter knife to obtain smooth face of 2 mm (0.08in) thick.

 
  • Be careful not to damage the body and paint surface.

  • Be sure to keep some amount of old adhesive.

(a)

Adhesive

(b)

Body panel

(c)

2 mm (0.08in)

3.

Clean the glass windshield and body.

 

Be careful not to damage the glass surface.

(1)

Using a scraper, remove adhesive and double-sided tape left on the glass windshield.

(2)

Clean the glass windshield and the body with alcohol or appropriate cleaning solvent to completely eliminate cutting powder, dust and dirt.

4.

Install the locating pin. (When reusing the glass)

(1)

Using a sponge, apply primer to the locating pin installation position on the glass windshield.

Preparation items

Glass primer: Dow Automotive ESSEX U-401, U402 or equivalent

 
  • Let primer dry for about one hour before installing the locating pin.

  • Do not touch the surface coated with primer.

(2)

Apply adhesive to the locating pin adhesive surface.

Preparation items:

Adhesive: Dow Automotive ESSEX U-400HV or equivalent

(3)

Install two locating pins (2 places) to the positions marked with tapes, and remove the tapes.

 

Always use new locating pins.

5.

Attach the dam rubber front to the glass windshield.

 
  • Install the dam rubber front lower B along with the dam rubber set mark on the glass side.

  • Attach the dam rubber front lower A and C straight between the dam rubber set marks while aligning with the dam rubber set mark.

(a)

Locating pin windshield

(e)

Dam rubber front lower A

(i)

17.3 mm (0.7 in)

(b)

Dam rubber front upper

(f)

Dam rubber front lower B

(j)

15.4 mm (0.6 in)

(c)

Dam rubber front side

(g)

Dam rubber front lower C

(d)

Seal lower

(h)

Dam rubber set mark

6.

Install the molding windshield to the glass windshield.

 

Be careful to attach the molding windshield so that the molding has no loose or undulating part.

(1)

Using a sponge, apply primer to the molding installation surface in the glass windshield side.

Preparation items

Glass primer: Dow Automotive ESSEX U401, U402 or equivalent

 
  • Let primer dry for about ten minutes before installing the molding windshield.

  • Do not touch the surface coated with primer.

(2)

Align the molding windshield (A) with both ends of the upper edge (a) of the glass windshield (C).

(3)

Install the molding windshield from both corners of the upper edge toward the center (b).

(4)

Install the molding windshield from both corners of the upper edge toward the lower side (c).

(5)

Firmly apply the double sided tape (B) of the molding windshield evenly to the glass windshield surface.

7.

Attach the seal upper to the molding windshield.

(a)

Locating pin windshield

(d)

Molding windshield

(g)

Dam rubber front side

(b)

Dam rubber front upper

(e)

0+5 mm (0+0.2in)

(h)

0+0.5 mm (0+0.02in)

(c)

Seal upper

(f)

165 mm (6.5in)

8.

Install the glass windshield.

(1)

Using a sponge, apply primer to the adhesive surfaces of glass windshield side and the body side.

 

Do not apply primer to adhesive remaining on the body side.

Preparation items:

Glass primer: Dow Automotive ESSEX U-401, U-402 or equivalent

Painted surface primer: Dow Automotive ESSEX U-413 or equivalent

 
  • Primer once attached to the painted surface of the body and internal trim is hard to wipe off. Mask the circumference of such area.

  • Let primer dry for about ten minutes before installing the glass windshield.

  • Do not touch the surface coated with primer.

(2)

Apply adhesive to the glass windshield end back surface.

Preparation items:

Adhesive: Dow Automotive ESSEX U-400HV or equivalent

(a)

Application of primer (glass side)

(c)

Adhesive

(e)

Dam rubber front

(b)

Application of primer (body side)

(d)

Molding windshield

(3)

Fit the locating pin windshield to the vehicle body using suction rubber cups, and install the glass windshield.

(4)

Lightly press the entire perimeter of the glass windshield for tight fit.

(5)

Make flush the adhesive surface jutted out using spatula.

9.

After completion of all work, allow the vehicle to stand for about 24 hours.

 
  • When opening/closing the door after the glass windshield was bonded, always lower the glass assembly door first, and then open/close it carefully.

  • Move the vehicle slowly.

  • For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.

10.

Install the stereo camera cover and stereo camera assembly. EyeSight>Stereo Camera>INSTALLATION

11.

Connect the wiper deicer connector. (Models with wiper deicer)

12.

Install the cowl panel assembly. EXTERIOR/INTERIOR TRIM>Cowl Panel>INSTALLATION

13.

Install the trim panel assembly A pillar. EXTERIOR/INTERIOR TRIM>Upper Inner Trim>INSTALLATION

14.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

15.

After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks.

 

When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.

GLASS/WINDOWS/MIRRORS > Rear Gate Glass 
REMOVAL
1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

2.

Remove the trim panel rear gate. EXTERIOR/INTERIOR TRIM>Rear Gate Trim>REMOVAL

3.

Remove the motor assembly rear wiper. WIPER AND WASHER SYSTEMS>Rear Wiper Motor>REMOVAL

4.
5.

Disconnect the rear defogger connector.

6.

Remove the glass rear gate in the same procedure as for the glass windshield. GLASS/WINDOWS/MIRRORS>Windshield Glass>REMOVAL

GLASS/WINDOWS/MIRRORS > Rear Gate Glass 
INSTALLATION
1.

Fabricate the cartridge nozzle tip as shown and set the sealant gun with the adhesive.

(a)

10 mm (0.39in)

(b)

8 mm (0.31in)

(c)

Sealant gun

2.

Smoothen and clean the adhesive surfaces of the glass rear gate side and the body side, with the same procedures as for the glass windshield. GLASS/WINDOWS/MIRRORS>Windshield Glass>INSTALLATION

3.

Attach the dam rubber rear gate and molding rear gate to the glass rear gate.

(a)

Locating pin rear gate

(c)

Spacer rear gate

(e)

Marking for spacer rear gate application

(b)

Molding rear gate

(d)

Marking for dam rubber rear gate application

(1)

Using a sponge, apply primer to the molding installation surface in the glass rear gate side.

Preparation items

Glass primer: Dow Automotive ESSEX U401, U402 or equivalent

 
  • Let primer dry for about ten minutes before installing the molding rear gate.

  • Do not touch the surface coated with primer.

(2)

Firmly apply the double sided tape of the molding rear gate evenly to the glass rear gate surface.

(3)

Referring to the marking, attach the dam rubber rear gate and spacer rear gate.

4.

Install the glass rear gate in the same procedure as for the glass windshield.

(1)

Using a sponge, apply primer to the adhesive surfaces of glass rear gate side and the body side.

(2)

Apply adhesive to the glass rear gate end back surface.

 

Do not apply primer to adhesive.

(a)

Application of primer (glass side)

(c)

Adhesive

(d)

Dam rubber rear gate

(b)

Application of primer (body side)

(3)

Attach the clip to the holder rear gate of the glass rear gate.

(4)

Insert the locating pins rear gate into the rear gate panel holes, and install the glass rear gate.

(5)

Lightly press the entire perimeter of the glass rear gate for tight fit.

(6)

Make flush the adhesive surface jutted out using spatula.

5.

After completion of all work, allow the vehicle to stand for about 24 hours.

 
  • When opening/closing the door after the glass rear gate was bonded, always lower the glass assembly door first, and then open/close it carefully.

  • Move the vehicle slowly.

  • For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.

6.

Connect the rear defogger connector.

7.

Install the motor assembly rear wiper and the arm assembly rear wiper. WIPER AND WASHER SYSTEMS>Rear Wiper Motor>INSTALLATION

8.

Install the roof spoiler.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

9.

Install the trim panel rear gate.

10.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

11.

After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks.

 

When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.

GLASS/WINDOWS/MIRRORS > Rear Window Defogger System 
WIRING DIAGRAM

Refer to “Rear Defogger System” in the wiring diagram. WIRING SYSTEM>Rear Defogger System>WIRING DIAGRAM

GLASS/WINDOWS/MIRRORS > Rear Window Defogger System 
INSPECTION
1. SYSTEM INSPECTION

Symptoms

Inspection order

Rear window defogger does not operate.

  1. Check the fuse.

  2. Check the rear defogger relay.

  3. Check the rear window defogger switch.

  4. Check the heat wire.

  5. Check the wiring harness.

  6. Check body integrated unit.

 

Rear window defogger system can be customized using the Subaru Select Monitor, when the customize setting [Auto A/C Setting] of the body integrated unit is set to With.

System name

Initial setting

Customize setting

Rr Defogger op. mode

Normal

Continuous∗

∗: When one of the following conditions occurs, the continuous operation is suspended and turned to the normal operation.

  • Battery voltage remains at 10 V or less for 30 seconds.

2. CHECK WITH SUBARU SELECT MONITOR
 

Before performing inspection, check whether the rear defogger operation mode setting is either in initial setting or customize setting.

1.

Check the input signal when the rear window defogger switch is operated using Subaru Select Monitor.

(1)

Connect the Subaru Select Monitor.

(2)

Turn the ignition switch to ON.

(3)

On [Start] screen, select [Diagnosis].

(4)

On [Select Vehicle] screen, input the target vehicle information and select [Set].

(5)

On [Main Menu] screen, select [Each System].

(6)

On [Select System] screen, select [Body Control], and then select [Enter].

(7)

On [Select Function] screen, select [Data monitor].

(8)

From the data monitor item list, select [Auto A/C Setting].

(9)

Check the vehicle equipment and the settings of body integrated unit.

If correct, go to (10).

If not correct, go to (13).

(10)

From the data monitor item list, select [Rr Defogger output].

(11)

Check the displayed data (ON/OFF) by operating the rear window defogger switch.

(12)

On [Select Function] screen, select [Customize].

(13)

From the Customize item list, select [Auto A/C Setting] and match the auto A/C ECM setting to the actual vehicle equipment.

2.

Check the operation with rear window defogger switch ON.

  • When customize setting is set as “Continuous”, it is normal if the 15-minute operation and 2-minute stop repeats.

  • When customize setting is “Normal”, it is normal if the operation lasts for 15 minutes and then turns OFF.

3.

When the operation in 2) above fails, replace the body integrated unit.

3. HEAT WIRE INSPECTION
 

When wiping off the stain on glass with cloth, use a dry and soft cloth and move it in the direction of the heat wire extension to avoid damage to the heat wire.

1.

Prepare the following checking items.

  • Liquid crystal thermograph sheet (approximate size: 300 × 300 mm (11.8 × 11.8in) and thermal temperature: 35 — 40°C (95 — 104°F))

  • Aluminum foil

2.

Turn the ignition switch to ON.

3.

Turn the defogger switch to ON.

4.

Push the liquid crystal thermograph sheet from the outside of the glass.

 

Use the liquid crystal thermograph sheet every range it is separated with the separate line.

(A)

Liquid crystal thermograph sheet

(B)

Separate line

5.

Determine the faulty heat wire by checking the color of the liquid crystal thermograph sheet.

Liquid crystal thermograph sheet

Criteria

Change occurred (red → blue)

Normal

No change (black)

Open

 
  • Check from the inside of the glass rear gate if the response of liquid crystal thermograph sheet is not good.

  • The time for the color change may differ depends on the surface temperature of the glass.

6.

Wrap a piece of aluminum foil around the tip of tester probe and press it against the heat wire with your finger.

(A)

Tester probe

(B)

Aluminum foil

(C)

Heat wire

7.

To both ends of the section that has been found to include an open in the step 5), apply the tester positive (+) probe and the negative (–) probe.

8.

Move the tester probe on the negative (–) side slowly along the heat wire. If voltage changes from zero while moving the tester probe, heat wire is open at the voltage change point.

9.

Repair the heat wire that determines the place of the open circuit. GLASS/WINDOWS/MIRRORS>Rear Window Defogger System>REPAIR

GLASS/WINDOWS/MIRRORS > Rear Window Defogger System 
REPAIR
1.

Clean the broken portion with alcohol or appropriate cleaning solvent.

2.

Mask both side of wire with masking tape.

3.

Apply the conductive silver composition to the broken portion.

Preparation items:

Conductive silver composition: DUPONT No. 4817 or equivalent

(1)

Broken portion

(2)

Masking tape

(3)

Broken wire

(4)

Conductive silver composition

4.

After repair, check the wire.

GLASS/WINDOWS/MIRRORS > Rear Quarter Glass 
REMOVAL
 

Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

2.

Remove the rear seat cushion. SEATS>Rear Seat>REMOVAL

3.

Remove the trim panel assembly apron, trim panel assembly C pillar and trim panel assembly D pillar. EXTERIOR/INTERIOR TRIM>Rear Quarter Trim>REMOVAL

4.

Remove the glass rear quarter in the same procedure as for the glass windshield. GLASS/WINDOWS/MIRRORS>Windshield Glass>REMOVAL

GLASS/WINDOWS/MIRRORS > Rear Quarter Glass 
INSTALLATION
1.

Fabricate the cartridge nozzle tip as shown and set the sealant gun with the adhesive.

(a)

10 mm (0.39in)

(b)

8 mm (0.31in)

(c)

Sealant gun

2.

Smoothen and clean the adhesive surfaces of the glass rear quarter side and the body side, with the same procedures as for the glass windshield. GLASS/WINDOWS/MIRRORS>Windshield Glass>INSTALLATION

3.

Install the dam rubber rear to the glass rear quarter.

  • Type A

    (a)

    Dam rubber rear quarter

    (b)

    Adhesive application area

    (c)

    Locating pin rear quarter

  • Type B

    (a)

    Dam rubber rear quarter

    (b)

    Adhesive application area

    (c)

    Locating pin rear quarter

4.

Install the glass rear quarter in the same procedure as for the glass windshield. GLASS/WINDOWS/MIRRORS>Windshield Glass>INSTALLATION

(1)

Apply the primer to the adhesive surface of glass rear quarter side and body side using sponge.

(2)

Apply adhesive to the end back surface of the glass rear quarter.

 

Do not apply primer to adhesive remaining on the body side.

(a)

Application of primer (glass side)

(c)

Adhesive

(d)

Dam rubber rear quarter

(b)

Application of primer (body side)

(3)

Insert the locating pins rear quarter into the side panel holes, and install the glass rear quarter.

(4)

Lightly press the entire perimeter of the glass rear quarter for tight fit.

(5)

Make flush the adhesive surface jutted out using spatula.

5.

After completion of all work, allow the vehicle to stand for about 24 hours.

 
  • When opening/closing the door after the glass rear quarter was bonded, always lower the glass assembly door first, and then open/close it carefully.

  • Move the vehicle slowly.

  • For minimum drying time and vehicle standing time before driving after bonding, follow instructions or instruction manual from the adhesive manufacturer.

6.

Install the trim panel assembly apron, trim panel assembly C pillar and trim panel assembly D pillar. EXTERIOR/INTERIOR TRIM>Rear Quarter Trim>INSTALLATION

7.

Install the seat cushion.

8.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE>BATTERY>GROUND TERMINAL REMOVAL OR INSTALLATION

9.

After curing of adhesive, pour the water on external surface of vehicle to check that there are no water leaks.

 

When a vehicle is returned to the user, tell him or her that the vehicle should not be subjected to heavy impact for at least three days.

GLASS/WINDOWS/MIRRORS > Wiper Deicer System 
WIRING DIAGRAM

Refer to “Wiper Deicer System” in the wiring diagram. WIRING SYSTEM>Wiper Deicer System>WIRING DIAGRAM

GLASS/WINDOWS/MIRRORS > Wiper Deicer System 
INSPECTION
1. SYSTEM INSPECTION
 
  • The wiper deicer does not operate when the ambient temperature becomes 5°C (41°F) or more.

  • The wiper deicer operates with the rear window defogger at the same time.

  • It is possible to perform a forced operation if you keep holding the rear window defogger switch for 3 seconds or more.

Symptoms

Inspection order

Wiper deicer does not operate.

  1. Check the fuse.

  2. Check the wiper deicer relay.

  3. Check the wiper deicer switch.

  4. Check the heat wire.

  5. Check the wiring harness.

  6. Check body integrated unit.

 
  • Wiper deicer system can be customized using the Subaru Select Monitor, when the customize setting [Auto A/C Setting] of the body integrated unit is set to With.

  • Set the system using the Rr Defogger op. mode, and setting will be the same as rear defogger system setting.

System name

Initial setting

Customize setting

Rr Defogger op. mode

Normal

Continuous∗

∗: When one of the following conditions occurs, the continuous operation is suspended and turned to the normal operation.

• Ambient temperature at 5°C (41°F) or more continues for 10 seconds.

• Malfunction occurs on ambient sensor.

• Vehicle speed of less than 15 km/h (9 MPH) continues 15 minutes (OFF when conditions are met)

• Malfunction occurs in CAN communication.

• Battery voltage remains at 10 V or less for 30 seconds.

• SI-DRIVE [I] mode driving continues for 10 seconds.

2. CHECK WITH SUBARU SELECT MONITOR
 

Before performing the inspection, check the following settings.

  • Wiper deicer setting → “support”. If “no support”, set to “support” using customize setting.

  • Rear defogger operation mode setting → initial setting or customize setting.

1.

Check the input signal when the rear window defogger switch is operated using Subaru Select Monitor.

(1)

Connect the Subaru Select Monitor to data link connector.

(2)

Turn the ignition switch to ON.

(3)

On [Start] screen, select [Diagnosis].

(4)

On [Select Vehicle] screen, input the target vehicle information and select [Set].

(5)

On [Main Menu] screen, select [Each System].

(6)

On [Select System] screen, select [Body Control], and then select [Enter].

(7)

On [Select Function] screen, select [Data monitor].

(8)

From the data monitor item list, select [wiper deicer output].

(9)

Check the displayed data (ON/OFF) by pressing and holding the rear window defogger switch for at least 3 seconds.

2.

Check the operation with rear window defogger switch pressed for at least 3 seconds.

  • When customize setting is “Continuous”, it is normal if the operation lasts for 15 minutes or more. However, if the vehicle speed is less than 15 km/h (9 MPH), the operation lasts for 15 minutes and then turns OFF.

  • When customize setting is “Normal”, it is normal if the operation lasts for 15 minutes and then turns OFF.

3.

When the operation in 2) above fails, replace the body integrated unit.

3. HEAT WIRE INSPECTION

Refer to “HEAT WIRE INSPECTION” of “Rear Window Defogger System”. GLASS/WINDOWS/MIRRORS>Rear Window Defogger System>INSPECTION > HEAT WIRE INSPECTION

 

Heat wire inspection needs removing/installing procedure of instrument panel assembly.

GLASS/WINDOWS/MIRRORS > Wiper Deicer System 
REPAIR

Refer to “REPAIR” of “Rear Window Defogger System”. GLASS/WINDOWS/MIRRORS>Rear Window Defogger System>REPAIR

 

Heat wire repair needs removing/installing procedure of instrument panel assembly.