EXTERIOR/INTERIOR TRIM
EI
  1. General Description
  2. Front Under Cover
  3. Mud Guard
  4. Floor Under Protector
  5. Fuel Tank Protector
  6. Front Grille
  7. Front Bumper
  8. Rear Bumper
  9. Cowl Panel
  10. Roof Molding
  11. Roof Rail
  12. Side Garnish & Side Spoiler
  13. Rear Gate Garnish
  14. Roof Spoiler
  15. Heat Shield Cover
  16. Ornament
  17. Door Trim
  18. Instrument Panel Lower Cover
  19. Glove Box
  20. Centor Cluster
  21. Center Console
  22. Console Box
  23. Instrument Panel Assembly
  24. Lower Inner Trim
  25. Upper Inner Trim
  26. Rear Quarter Trim
  27. Rear Gate Trim
  28. Sun Visor
  29. Assist Grip
  30. Roof Trim
  31. Floor Mat
EXTERIOR/INTERIOR TRIM > General Description　
COMPONENT
 

  • The alphabet mark beside the clips in the figure indicates the colors of the clips.

  • The clips with the same shape may have different engaging forces depending on their colors. Always use the specified parts when installing.

  • The alphabets of color codes are used in the wiring diagram.

Color code

Collar

Color code

Collar

Color code

Collar

B

Black

R

Red

Br

Brown

G

Green

V

Violet

Gr

Gray

L

Blue

W

White

Lg

Light green

Or

Orange

Y

Yellow

Sb

Light blue

P

Pink

Be

Beige

1. FRONT UNDER COVER

(1)

Under cover front

Tightening torque: N·m (kgf-m, ft-lb)

T:

18 (1.8, 13.3)
2. MUD GUARD

(1)

Mud guard front RH

(4)

Plate air flap front LH

(7)

Mud guard rear LH

(2)

Plate air flap front RH

(5)

Mud guard rear RH

(8)

Plate air flap rear LH

(3)

Mud guard front LH

(6)

Plate air flap rear RH
3. FLOOR UNDER PROTECTOR

(1)

Under cover rear RH

(3)

Under cover rear LH

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Protector tank RH

(4)

Protector tank LH

T1:

7.5 (0.8, 5.5)

T2:

18 (1.8, 13.3)
 

For detailed exploded view of the fuel tank protector, refer to “Fuel Tank” in “FUEL INJECTION” section.

4. FRONT BUMPER

(1)

Grille ASSY front LWR

(9)

Light ASSY fog LH (other than LED type)

(17)

Energy absorber foam front

(2)

Bumper face front

(10)

Light ASSY fog LH (LED type)

(18)

Bracket grille front

(3)

Cover hook front

(11)

Bracket active grille shutter Front

(19)

Beam COMPL front

(4)

Bumper guard front

(12)

Active grille shutter

(20)

Air guide LH

(5)

Cover fog front LH (Type A model)

(13)

Stay bumper LWR side LH

(6)

Cover fog front LH (Type B model)

(14)

Stay bumper LWR center LH

Tightening torque: N·m (kgf-m, ft-lb)

(7)

Cover fog front LH (Type C model)

(15)

Bracket side front LH

T1:

7.5 (0.8, 5.5)

(8)

Cover bumper cap

(16)

Bracket corner front LH

T2:

32 (3.3, 23.6)
5. FRONT HOOD GRILLE

(1)

Ornament front

(3)

Bracket grille UPR

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Grille ASSY front UPR

(4)

Panel COMPL front hood

T:

4.5 (0.5, 3.3)
6. REAR BUMPER

(1)

Bumper beam COMPL rear

(7)

Bumper face rear

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Cover side LWR LH

(8)

Reflex reflector LH

T1:

7.5 (0.8, 5.5)

(3)

Bracket side rear LH

(9)

Cover bumper rear

T2:

70 (7.1, 51.6)

(4)

Bracket corner rear LH

(10)

Bumper guard rear

(5)

Grille air ventilation LH

(11)

Cover hook rear

(6)

Cover side LWR RH

(12)

Reflex reflector RH
7. COWL PANEL

  • Wiper model without nozzle

    (1)

    Cowl panel side RH

    (4)

    Cover joint

    (7)

    Hose windshield washer

    (2)

    Cowl panel

    (5)

    Cover cowl panel

    (8)

    Protector cowl panel

    (3)

    Cowl panel side LH

    (6)

    Nozzle windshield washer

    (9)

    Seal cowl panel

  • Wiper model with nozzle

    (1)

    Cowl panel side RH

    (5)

    Cover cowl panel

    (9)

    Protector cowl panel

    (2)

    Cowl panel

    (6)

    Joint washer hose

    (10)

    Seal cowl panel

    (3)

    Cowl panel side LH

    (7)

    Nozzle windshield washer

    (4)

    Cover joint

    (8)

    Hose windshield washer
8. ROOF MOLDING

(1)

Cap lid

(5)

Fastener

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Molding roof RH

(6)

Self-locking nut

T:

7.5 (0.8, 5.5)

(3)

Rivet

(7)

Molding roof LH

(4)

Carrier BRKT
9. ROOF RAIL

  • Type A

    (1)

    Roof rail ASSY RH

    (8)

    Rivet

    Tightening torque: N·m (kgf-m, ft-lb)

    (2)

    Seal washer

    (9)

    Fastener

    T:

    7.5 (0.8, 5.5)

    (3)

    Protector front RH

    (10)

    Roof rail ASSY LH

    (4)

    Protector center RH

    (11)

    Protector front LH

    (5)

    Protector rear RH

    (12)

    Protector center LH

    (6)

    Self-locking nut

    (13)

    Protector rear LH

    (7)

    Molding roof RH

    (14)

    Molding roof LH

  • Type B

    (1)

    Roof rail ASSY RH

    (8)

    Rivet

    Tightening torque: N·m (kgf-m, ft-lb)

    (2)

    Seal washer

    (9)

    Fastener

    T:

    7.5 (0.8, 5.5)

    (3)

    Protector front RH

    (10)

    Roof rail ASSY LH

    (4)

    Protector center RH

    (11)

    Protector front LH

    (5)

    Protector rear RH

    (12)

    Protector center LH

    (6)

    Self-locking nut

    (13)

    Protector rear LH

    (7)

    Molding roof RH

    (14)

    Molding roof LH
10. SIDE GARNISH & SIDE SPOILER

(1)

Garnish ASSY fender LH

(4)

Garnish ASSY front door LH (Type B)

(7)

Garnish ASSY rear quarter

(2)

Garnish ASSY front door LH (Type A)

(5)

Garnish ASSY rear door LH (Type B)

(8)

Garnish ASSY side sill

(3)

Garnish ASSY rear door LH (Type A)

(6)

Garnish ASSY rear door UPR
11. REAR GATE GARNISH

  • Type A

    (1)

    Garnish bracket side LH

    (6)

    Garnish ASSY rear gate

    Tightening torque: N·m (kgf-m, ft-lb)

    (2)

    Opener switch (model with lock/unlock button)/opener switch (model without lock/unlock button)

    (7)

    Camera cover

    T:

    4.5 (0.5, 3.3)

    (3)

    Bracket

    (8)

    Protector

    (4)

    Garnish bracket side RH

    (9)

    Garnish ASSY rear gate LWR

    (5)

    Protector UPR

    (10)

    Ornament rear

  • Type B

    (1)

    Garnish bracket side LH

    (6)

    Garnish ASSY rear gate

    Tightening torque: N·m (kgf-m, ft-lb)

    (2)

    Opener switch (model with lock/unlock button)/opener switch (model without lock/unlock button)

    (7)

    Camera cover

    T:

    4.5 (0.5, 3.3)

    (3)

    Bracket

    (8)

    Protector

    (4)

    Garnish bracket side RH

    (9)

    Garnish ASSY rear gate LWR

    (5)

    Protector UPR

    (10)

    Ornament rear
12. ROOF SPOILER

  • Type A

    (1)

    Spoiler ASSY roof CTR

    (3)

    Spoiler ASSY roof side RH

    Tightening torque: N·m (kgf-m, ft-lb)

    (2)

    Spoiler ASSY roof side LH

    (4)

    Stop light ASSY high-mounted

    T1:

    4.5 (0.5, 3.3)

    T2:

    7.5 (0.8, 5.5)

  • Type B

    (1)

    Spoiler ASSY roof CTR

    (3)

    Spoiler ASSY roof side RH

    Tightening torque: N·m (kgf-m, ft-lb)

    (2)

    Spoiler ASSY roof side LH

    (4)

    Stop light ASSY high-mounted

    T1:

    4.5 (0.5, 3.3)

    T2:

    7.5 (0.8, 5.5)
13. DOOR TRIM

(1)

Weather strip front door INN

(5)

Switch ASSY power window SUB front

(9)

Trim panel rear door

(2)

Trim panel front door

(6)

Switch ASSY power window MAIN front

(10)

Switch ASSY power window SUB rear

(3)

Light ASSY door step

(7)

Remote ASSY door

(11)

Weather strip rear door INN

(4)

Seat position memory switch ASSY

(8)

Cap remote

(12)

Cover gusset
14. CONSOLE BOX

(1)

Cover ASSY front

(13)

Cover rear seat heater RH

(25)

Cord ASSY power

(2)

Bracket console COMPL

(14)

Switch ASSY rear seat heater RH

(26)

Cord ASSY rear seat heater

(3)

Cap console RH

(15)

AUX unit rear

(27)

Duct console rear

(4)

Console box LWR RH

(16)

AUX cap

(28)

Tape (model with rear seat heater)

(5)

Switch cap

(17)

Lid ASSY console

(29)

Grille ASSY console rear

(6)

Switch ASSY hand brake

(18)

Tray ASSY console

(30)

Cover rear console ASSY

(7)

Tray

(19)

Mat console box

(31)

Pocket console rear

(8)

X mode switch

(20)

Cord ASSY console

(32)

Panel switch console

(9)

Switch ASSY front seat heater

(21)

Pocket console

(10)

Cap (model without front seat heater)

(22)

Duct console center

Tightening torque: N·m (kgf-m, ft-lb)

(11)

Socket ASSY

(23)

Cup holder

T1:

6.5 (0.7, 4.8)

(12)

Cup holder cover front

(24)

Mat cover front

T2:

18 (1.8, 13.3)
15. INSTRUMENT PANEL

(1)

Grille speaker side LH

(10)

Switch ASSY instrument panel

(19)

Tray center UPR

(2)

Grille front defroster

(11)

Ornament panel ASSY driver

(20)

AUX unit front

(3)

Sunload sensor

(12)

Cover starter switch (model without push button ignition starter)

(21)

Socket ASSY

(4)

Grille speaker side RH

(13)

Panel starter switch (model with push button ignition starter)

(22)

Light pocket

(5)

Panel COMPL instrument

(14)

Switch ASSY starter (model with push button ignition starter)

(23)

Ornament panel console COMPL LH

(6)

Cover ASSY instrument panel side LH

(15)

Mat center tray

(24)

Cover center side LH

(7)

Cover ASSY instrument panel side RH

(16)

Tray center LWR

(25)

Cover center side RH

(8)

Cover LWR driver

(17)

Ornament ASSY passenger

(26)

Ornament panel console COMPL RH

(9)

Fuse box front lid

(18)

Duct console front

(1)

Grille defroster side LH

(5)

Combination meter ASSY

(9)

Switch ASSY meter

(2)

Panel COMPL instrument

(6)

Grille ventilation ASSY center LH

(10)

Visor ASSY

(3)

Grille defroster side RH

(7)

Grille ventilation ASSY center RH

(11)

Cover steering UPR

(4)

Grille ventilation side LH

(8)

Grille ventilation side RH

(1)

Driver monitoring unit

(9)

Antenna ASSY telematics

(16)

Panel center UPR

(2)

Panel display UPR (model with driver monitoring unit)

(10)

GPS antenna ASSY

(17)

Heater control ASSY

(3)

Panel display LWR (model with driver monitoring unit)

(11)

Reinforcement meter

(18)

Panel ASSY heater

(4)

Panel display UPR (model without driver monitoring unit)

(12)

Bracket audio LH

(19)

Backup unit ASSY

(5)

Panel display LWR (model without driver monitoring unit)

(13)

Audio ASSY

(6)

Multi-function display

(14)

Bracket audio RH

Tightening torque: N·m (kgf-m, ft-lb)

(7)

Panel COMPL instrument

(15)

Cover center UPR

T:

7.5 (0.8, 5.5)

(8)

Keyless access CM

(1)

Panel COMPL instrument

(5)

Pocket COMPL

(9)

Light pocket cover

(2)

Under cover ASSY passenger

(6)

Cushion pocket

(10)

Light pocket

(3)

Reinforcement passenger

(7)

Damper ASSY

(4)

Panel instrument passenger

(8)

Key cylinder ASSY

(1)

Beam steering COMPL

(7)

Reinforcement CTR LWR

Tightening torque: N·m (kgf-m, ft-lb)

(2)

TORX® bolt (M8 × 57)

(8)

Panel COMPL instrument

T1:

7.5 (0.8, 5.5)

(3)

Cap bolt

(9)

TORX® bolt (M8 × 37)

T2:

25 (2.5, 18.4)

(4)

Adjuster clip space

(10)

Passenger’s airbag module ASSY

(5)

Knee airbag module ASSY

(11)

Center bracket UPR

(6)

Cushion

(1)

Nozzle front defroster ASSY

(4)

Duct center ventilation front

(7)

Duct grille ventilation CTR RH

(2)

Duct side defroster LH

(5)

Duct grille ventilation CTR LH

(8)

Duct side ventilation RH

(3)

Duct side ventilation LH

(6)

Panel COMPL instrument

(9)

Duct side defroster RH
16. INNER TRIM

(1)

Tether clip

(8)

Cover catcher

(15)

Remote control back rest switch

(2)

Trim panel ASSY A pillar

(9)

Trim panel ASSY C pillar

(16)

Socket ASSY

(3)

Cover side sill front FT RH

(10)

Cover belt

(4)

Cover side sill front RR RH

(11)

Trim panel ASSY rear pillar UPR

Tightening torque: N·m (kgf-m, ft-lb)

(5)

Trim panel ASSY B pillar LWR

(12)

Trim panel ASSY apron

T:

7.5 (0.8, 5.5)

(6)

Trim panel ASSY B pillar UPR

(13)

Luggage hook

(7)

Cover side sill rear UPR

(14)

Cover lid

∗: 6 pieces on the LH side

For model without sub woofer, 6 pieces on the RH side; for model with sub woofer, 5 pieces on the RH side

(1)

Spacer rear floor front

(5)

Cover trunk

(9)

Mat rear floor side LH

(2)

Board rear floor front RH

(6)

Spacer rear floor side LH

(10)

Cover rear floor edge ASSY

(3)

Board rear floor front LH

(7)

Mat rear floor side RH

(4)

Spacer rear floor side RH

(8)

Mat floor CTR
17. REAR GATE TRIM

(1)

Trim panel ASSY rear gate side RH

(5)

Trim panel rear gate handle

(9)

Cap rear gate LH

(2)

Trim panel ASSY rear gate LWR

(6)

Light ASSY rear gate

(10)

Trim panel ASSY rear gate UPR

(3)

Cap rear gate RH

(7)

Cap rear gate LWR

(11)

Trim panel ASSY rear gate side LH

(4)

Luggage hook

(8)

Power rear gate inner switch ASSY
 

For the detailed exploded view for power rear gate inner switch assembly, refer to “Module & Rear Gate” in “POWER REAR GATE SYSTEM” section. POWER REAR GATE SYSTEM>General Description>COMPONENT

18. ROOF TRIM

(A)

Model with sunroof

(B)

Models without EyeSight

(C)

Model without sunroof

    

(1)

Trim panel sub ASSY (model with sunroof)

(3)

Holder cover ELR

(5)

Garnish sunroof

(2)

Holder

(4)

Cap belt roof

(6)

Trim panel sub ASSY (model without sunroof)
19. ROOM INNER PARTS

(1)

Sun visor ASSY RH

(4)

Mirror ASSY rearview inner

(6)

Hook sun visor

(2)

Cap sun visor

(5)

Sun visor ASSY LH

(7)

Assist grip

(3)

Base inner mirror
 

For exploded view of the inner mirror, refer to “Rearview Mirror” in “GLASS/WINDOWS/MIRRORS” section. GLASS/WINDOWS/MIRRORS>General Description>COMPONENT > REAR VIEW MIRROR

20. FLOOR MAT

(1)

Insulator toe board

(4)

Foot pad (resin type)

Tightening torque: N·m (kgf-m, ft-lb)

(2)

Plate footrest

(5)

Insulator tunnel

T:

7.5 (0.8, 5.5)

(3)

Floor mat

(6)

Accelerator plate
EXTERIOR/INTERIOR TRIM > General Description　
CAUTION

When performing service operation, refer to “Repair Contents” in “General Description”. REPAIR CONTENTS>Repair Contents

EXTERIOR/INTERIOR TRIM > General Description　
PREPARATION TOOL

TOOL NAME

REMARKS

Clip remover

Used for removing trim.

  • KTC AP201‐10A

  • KTC AP201‐N

  • KTC AP203‐10A

  • KTC AP20L‐10B

Or equivalent.

Clip clamp pliers

Used for removal of various clips and clamps.

  • KTC CCP‐190

Or equivalent.

TORX® T40

Used for removing and installing the beam steering COMPL.
EXTERIOR/INTERIOR TRIM > Front Under Cover　
REMOVAL
1.

Lift up the vehicle.

2.

Remove the bolts and clips, and remove the under cover front.

EXTERIOR/INTERIOR TRIM > Front Under Cover　
INSTALLATION
 

Install it so that the under cover front end comes outside of the bumper face front.

1.

Install the under cover front.

Tightening torque:

18 N·m (1.8kgf-m, 13.3ft-lb)

2.

Lower the vehicle.

EXTERIOR/INTERIOR TRIM > Mud Guard　
REMOVAL
1.

Lift up the vehicle.

2.

Remove the wheels.

3.

Remove the under cover front. EXTERIOR/INTERIOR TRIM>Front Under Cover>REMOVAL

4.

Remove the garnish assembly side sill. EXTERIOR/INTERIOR TRIM>Side Garnish & Side Spoiler>REMOVAL

5.

Remove the screws and clips to remove the mud guard.

 

Remove the plate air flap as required.

EXTERIOR/INTERIOR TRIM > Mud Guard　
INSTALLATION
 

  • Install it so that the under cover front end comes outside of the bumper face front.

  • Install the mud guard front so that the front end of the mud guard (b), except for the clip fixing point, comes inside the bumper face (a).

1.

Install the mud guard.

2.

Install the garnish assembly side sill.

3.

Install the under cover front.

Tightening torque:

18 N·m (1.8kgf-m, 13.3ft-lb)

4.

Install the wheel.

Tightening torque:

Wheel nut: 120 N·m (12.2kgf-m, 88.5ft-lb)

5.

Lower the vehicle.

EXTERIOR/INTERIOR TRIM > Floor Under Protector　
REMOVAL
1.

Lift up the vehicle.

 

Do not use a plate type lift.

2.

Remove the bolts tightened together with the protector tank.

3.

Remove the bolts and clips, and remove the under cover rear.

EXTERIOR/INTERIOR TRIM > Floor Under Protector　
INSTALLATION
1.

Install the bolts tightened together with the under cover rear and the protector tank.

Tightening torque:

Refer to “COMPONENT” of “General Description”. EXTERIOR/INTERIOR TRIM>General Description>COMPONENT > FLOOR UNDER PROTECTOR

2.

Lower the vehicle.

EXTERIOR/INTERIOR TRIM > Fuel Tank Protector　
NOTE

For removal and installation procedures of protector tank, refer to “FUEL INJECTION” section.

EXTERIOR/INTERIOR TRIM > Front Grille　
REMOVAL
1. GRILLE ASSEMBLY FRONT UPR
1.

Remove the cap nuts and clips, and remove the grille assembly front UPR.

2. GRILLE ASSEMBLY FRONT LWR
1.

Remove the grille assembly front LWR. EXTERIOR/INTERIOR TRIM>Front Bumper>DISASSEMBLY

EXTERIOR/INTERIOR TRIM > Front Grille　
INSTALLATION
1. GRILLE ASSEMBLY FRONT UPR
1.

Install the grille assembly front UPR.

Tightening torque:

4.5N·m (0.5kgf-m, 3.3ft-lb)

2. GRILLE ASSEMBLY FRONT LWR
1.

Install the grille assembly front LWR. EXTERIOR/INTERIOR TRIM>Front Bumper>ASSEMBLY

EXTERIOR/INTERIOR TRIM > Front Grille　
REPLACEMENT
1. ORNAMENT
1.

Press the ornament front from the back of grille assembly front UPR, and remove the ornament front.

 

  • Be careful not to damage the surface of front grille assembly during operation.

  • Do not reuse the ornament.

2.

Remove the double-sided tape remaining on the grille assembly front UPR side, then clean the adhesive surface.

 

If even a slight amount of double-sided tape remains on the adhesive surface, it may lead to improper adhesion.

3.

Degrease the mounting surface of ornament front with appropriate cleaning solvent or alcohol.

4.

Apply primer to the ornament front mounting surface on the grille assembly front UPR.

Preparation items:

Primer: 3M K‐520, K‐500 or equivalent

5.

Install the ornament front.

 

Affix so that there should be no gap between grille assembly front UPR and ornament front.

EXTERIOR/INTERIOR TRIM > Front Bumper　
REMOVAL
1. BUMPER FACE
1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the bumper face front.

(1)

Remove the clip.

(2)

While pushing up the lower side (a) of the bumper face front, release the engagement in the order from (b) to (f).

 

Do not pull forcibly. It may damage the flange section on the bumper face front side when it comes off from the claws of the bracket side front and bracket corner front.

(3)

Disconnect the fog light assembly connector.

 

Detach the opposite side in the same manner.

(4)

Remove the bumper face front while pulling up the center part of the bumper.

2. BUMPER BEAM
1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the bumper face front.

3.

Remove the energy absorber foam front.

4.

Remove the bolts, and remove the beam COMPL front.

3. BUMPER BRACKET
1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the bumper face front.

3.

Remove the clips and remove the air intake duct (rear).

4.

Remove the bracket grille front.

5.

Remove the under cover front. EXTERIOR/INTERIOR TRIM>Front Under Cover>REMOVAL

6.

Remove the active grille shutter and the bracket active grille shutter front as a unit. COOLING(H4DO)>Active Grille Shutter>REMOVAL

7.

Remove the bracket corner front.

(1)

Remove the clip and detach the access buzzer. (LH side)

(2)

Remove the bolts, and remove the bracket corner front.

8.

Remove the bracket side front.

(1)

Remove the bolt.

(2)

Remove the claws from behind the fender front, and remove the bracket side front.

EXTERIOR/INTERIOR TRIM > Front Bumper　
INSTALLATION
 

  • Before installing the bumper face, match the claws on the bracket side front and bracket corner front with the engaging position of flange section on the bumper face side. If the engaging position is not correct, the flange section may be broken or the clearance between fender panel and bumper face may not be uniform.

  • Install it so that the under cover front end comes outside of the bumper face front.

  • Install the mud guard front so that the front end of the mud guard (b), except for the clip fixing point, comes inside the bumper face (a).

1.

Install the bracket side front.

2.

Install the bracket corner front.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

3.

Install the active grille shutter and the bracket active grille shutter front as a unit. COOLING(H4DO)>Active Grille Shutter>INSTALLATION

4.

Install the under cover front.

Tightening torque:

18 N·m (1.8kgf-m, 13.3ft-lb)

5.

Install the bracket grille front.

6.

Install the air intake duct (rear).

7.

Install the bumper beam COMPL front.

Tightening torque:

32 N·m (3.3kgf-m, 23.6ft-lb)

8.

Install the energy absorber foam front.

9.

Install the bumper face front.

10.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

11.

Adjust the headlight beam. (When the bracket corner front is removed) LIGHTING SYSTEM>Headlight Assembly>ADJUSTMENT > HEADLIGHT BEAM ADJUSTMENT

12.

Adjust the fog light beam. (Model with fog light) LIGHTING SYSTEM>Front Fog Light Assembly>ADJUSTMENT > FOG LIGHT AIMING

EXTERIOR/INTERIOR TRIM > Front Bumper　
DISASSEMBLY
1.

Remove the grille assembly front LWR.

(1)

Remove the screws on the back side.

(2)

Release the clips and claws, and remove the grille assembly front LWR.

2.

Remove the fog light assembly front. LIGHTING SYSTEM>Front Fog Light Assembly>REMOVAL

3.

Release the claws, and then remove the cover fog front.

4.

Remove the bumper guard front.

(1)

Remove the screws on the back side.

(2)

Release the clips and claws, then remove the bumper guard front.

EXTERIOR/INTERIOR TRIM > Front Bumper　
ASSEMBLY
1.

Install the bumper guard front.

2.

Install the cover fog front.

3.

Install the fog light assembly front.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

4.

Install the grille assembly front LWR.

EXTERIOR/INTERIOR TRIM > Front Bumper　
REPAIR
1. COATING METHOD FOR PP BUMPER

Process No.

Process name

Job contents

1

Bumper installation

Place the bumper on a paint worktable as required. Use the paint worktable conforming to inner shape of bumper if possible.

Cross section of bumper

(1) Bumper

(2) Paint worktable

2

Masking

Mask the black base with masking tape. Use masking tape for PP.

3

Degreasing/cleaning

Clean all parts to be painted with appropriate cleaning solvent, normal alcohol, etc. to remove dirt, oil, grease, etc.

4

Primer paint

Apply primer to all parts to be painted, using spray gun. Use primer (clear).

5

Dry

Dry at normal temperature. [10 — 15 min. at 20°C (68°F)]

In half-dried condition, PP primer paint is dissolved by solvent, e.g. thinner, etc.

Therefore, if dust or dirt must be removed, use ordinary alcohol etc.

6

Top coat paint (I)

Non-colored

Metallic paint

Use section (block) paint for top coat.

For paint/hardener mixture, observe the specifications recommended by the manufacturers.

  • Viscosity: 10 — 13 sec./20°C (68°F)

  • Film thickness: 35 — 45 µ

  • Spraying pressure: 245 — 343 kPa

    (2.5 — 3.5 kgf/cm2, 36 — 50 psi)

Use section (block) paint for top coat.

For paint/hardener mixture, observe the specifications recommended by the manufacturers.

  • Viscosity: 10 — 13 sec./20°C (68°F)

  • Film thickness: 15 — 20 µ

  • Spraying pressure: 245 — 343 kPa

    (2.5 — 3.5 kgf/cm2, 36 — 50 psi)

7

Dry

Not required.

Dry at normal temperature [at least 10 min. at 20°C (68°F)].

In half-dried condition, avoid dust, dirt.

8

Top coat paint (II)

Not required.

Apply a clear coat to parts with top coat paint (I), three times at 5 — 7 minute intervals.

For paint/hardener mixture, observe the specifications recommended by the manufacturers.

  • Viscosity: 14 — 16 sec./20°C (68°F)

  • Film thickness: 25 — 30 µ

  • Spraying pressure: 245 — 343 kPa

    (2.5 — 3.5 kgf/cm2, 36 — 50 psi)

9

Dry

60°C (140°F), 60 min. or 80°C (176°F), 30 min.

If the temperature is higher than 80°C (176°F), PP may be deformed. Keep maximum temperature at 80°C (176°F) or less.

10

Inspection

Check paint.

11

Removal of masking

Remove the masking tape applied in procedure 2.
2. REPAIR INSTRUCTIONS FOR COLORED PP BUMPER
 

If grained PP bumper surface is damaged, it cannot normally be restored to its former condition. Damages limited to the shallow scratches that cause only a change in the luster of the base material or coating, can be almost fully restored. Before repairing a damaged area, explain this point to the customer and obtain an understanding about the matter.

Repair methods are outlined below, based on a classification of the extent of damage.

1.

Minor damage causing only a change in the luster of the bumper due to a light touch

Almost restorable.

Process No.

Process name

Job contents

1

Cleaning

Clean the area to be repaired using water.

2

Sanding

Grind the repairing area with No. 500 sand paper in a “feathering” motion.

3

Finish

Resin section

Coated section

Repeatedly apply wax to the affected area using soft cloth (such as flannel).

Recommended wax: Tire wax or equivalent

Perform either the same procedures as for the resin section or the process in step 18 and subsequent in section 3, depending on the degree and nature of damage.

Polish the waxed area with clean cloth after 5 — 10 minutes.
2.

Deep damage caused by scratching with fences etc.

A dent cannot be repaired but a whitened or swelled part can be removed.

Process No.

Process name

Job contents

1

Cleaning

Clean the damaged area with water.

2

Removal of damaged area

Cut off protruding area, if any, due to collision, using a putty knife.

3

Sanding

Grind the repairing area with No. 100 — 500 sand paper.

4

Finish

Resin section

Coated section

Same as step 3 in section “1”.

Perform the step 12 and subsequent operations in section “3”.
3.

Deep damage such as a break or hole that requires filling

Much of the peripheral grained surface must be sacrificed for repair. The degree of restoration is not really worth the expense. (The surface, however, will become almost flush with adjacent areas.)

Process No.

Process name

Job contents

1

Bumper removal

Remove the bumper as required.

2

Removal of parts

Remove the parts built into bumper as required.

3

Bumper placement

Place the bumper on a paint worktable as required.

It is recommended to use the paint worktable conforming to internal shape of bumper.

Cross section of bumper

(1) Bumper

(2) Paint worktable

4

Surface preparation

Remove dust, oil, etc. from areas to be repaired and surrounding areas, using an appropriate solvent (appropriate cleaning solvent or alcohol, etc.).

5

Cutting

If the damage is a crack or a hole, cut a guide slit of 20 — 30 mm (0.79 — 1.18in) in length along the crack or hole up to the bumper base surface. Next, use a knife or grinder to carve a V-shaped groove in the area for repair.

(1) Paint surface

(2) PP base surface

(3) 20 — 30 mm (0.79 — 1.18in)

(4) 3 mm (0.12in)

6

Sanding (I)

Grind the beveled surface with sand paper (No. 40 — 60) to smooth finish.

7

Cleaning

Clean the sanded surface with the same solvent as used in process No. 4.

8

Temporary welding

Grind the side opposite to the beveled area with sand paper (No. 40 — 60) and clean using a solvent.

Temporarily spot-weld the side, using PP welding rod and heater gun.

(1) Welded point (Use heater gun and PP welding rod)

(2) PP base surface

(3) Beveled section

 

  • Do not melt welding rod until it flows out. This results in reduced strength.

  • Leave the welded spot unattended until it cools completely.

9

Welding

Using a heater gun and PP welding rod, weld the beveled spot while melting both the rod and damaged area.

(1) Welding rod

(2) Melt hatched area

(3) Section

 

  • Melt the sections indicated by hatched area.

  • Do not melt the welding rod until it flows out, in order to provide strength.

  • Always keep the heater gun 1 — 2 cm (0.4 — 0.8in) away from the welding spot.

  • Leave the welded spot unattended until it cools completely.

10

Sanding (II)

Remove excess part of weld with a putty knife. If a drill or disc wheel is used instead of the knife, operate it with a rotating speed of less than 1,500 r/min and grind the excess part little by little. A higher rpm will cause the PP substrate to melt from the heat.

Sand the welded spot smooth with No. 240 sand paper.

11

Cleaning/degreasing

Completely clean the entire coated area, using solvent similar to that used in process No. 4.

12

Primer coating

Apply a coat of primer for bumpers to the repaired surface and its surrounding areas. Mask these areas, if necessary.

 

Be sure to apply a coat of primer using a spray gun at a pressure of 245 — 343 kPa (2.5 — 3.5 kgf/cm2, 36 — 50 psi).

13

Leave unattended

Leave the repaired area unattended at 20°C (68°F) for 10 — 15 minutes until primer is half-dry.

 

If dirt or dust comes in contact with the coated area, wipe it off with a cloth dampened with alcohol. (Do not use thinner since it could melt the coated area.)

14

Surfacer coating

Apply a coat of surfacer for PP bumpers to the repaired area two or three times at an interval of 3 — 5 minutes.

For surfacer/hardener mixture, viscosity and paint thickness, observe the specifications of the surfacers to be used.

15

Dry

Allow the coated surface to dry for 20 minutes at 20°C (68°F) [or 30 minutes at 60°C (140°F)].

16

Sanding (III)

Sand the coated surface and its surrounding areas using No. 400 sand paper and water.

17

Cleaning/degreasing

Same as process No. 12.

18

Top coat (I)

Non-colored

Metallic paint

Use a “block” coating method.

For paint/hardener mixture, observe the specifications recommended by the manufacturers.

  • Viscosity: 11 — 13 sec./20°C (68°F)

  • Coating film thickness: 40 — 50 µ

  • Spraying pressure: 245 — 343 kPa

    (2.5 — 3.5 kgf/cm2, 36 — 50 psi)

Use a “block” coating method.

For paint/hardener mixture, observe the specifications recommended by the manufacturers.

  • Viscosity: 11 — 13 sec./20°C (68°F)

  • Coating film thickness: 20 — 30 µ

  • Spraying pressure: 245 — 343 kPa

    (2.5 — 3.5 kgf/cm2, 36 — 50 psi)

19

Leave unattended

Not required.

Leave unattended at 20°C (68°F) for at least 10 minutes until the top-coated area is half-dry.

 

Be careful to keep dust or dirt from coming in contact with the affected area.

20

Top coat (II)

Not required.

Apply a clear coat three times at an interval of 3 to 5 minutes.

For paint/hardener mixture, observe the specifications recommended by the manufacturers.

  • Viscosity: 10 — 13 sec./20°C (68°F)

  • Coating film thickness: 20 — 30 µ

  • Spraying pressure: 245 — 343 kPa

    (2.5 — 3.5 kgf/cm2, 36 — 50 psi)

21

Dry

Allow the coated surface to dry for two hours at 20°C (68°F) or 30 minutes at 60°C (140°F).

 

Do not allow the temperature to exceed 80°C (176°F) since this will deform the PP substrate.

22

Inspection

Carefully check the condition of the repaired area.

23

Parts installation

Install parts on the bumper in reverse order of removal.

24

Bumper installation

Install the bumper.
EXTERIOR/INTERIOR TRIM > Rear Bumper　
REMOVAL
1. BUMPER FACE
1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the light assembly combination rear. LIGHTING SYSTEM>Rear Combination Light Assembly>REMOVAL

3.

Remove the bumper face rear.

 

  • Pulling with excessive force may damage the bracket or bumper face.

  • For models with Reverse Automatic Braking, the connector of the cord assembly sonar is secured on the bumper beam COMPL.

    Pulling the bumper face with excessive force may break the harness.

(1)

Remove the bolts and clips, and remove the bumper face rear.

(2)

Detach (b) and (c) while pulling up (a) of the bumper face rear.

(3)

Detach (e) while pulling up (d) of the bumper face rear.

(4)

Perform the same procedures when detaching (f) to (h) on the opposite side.

(5)

Detach in order from (i) to (k) by carefully pulling toward you while pulling up the center of bumper face rear.

(6)

Disconnect the following connectors.

  • Cord assembly sonar (gray arrow section) (model with Reverse Automatic Braking)

2. BUMPER BEAM
1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the bumper face rear.

3.

Remove the bolts and nuts, and remove the bumper beam COMPL rear.

3. BRACKET
1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the bumper face rear.

3.

Remove bumper brackets.

(1)

Remove the bracket corner rear.

  1. Remove the bolt.

  2. Release the claws, and then remove the bracket corner rear.

(2)

Remove the bracket side rear.

  1. Remove the screws.

  2. Release the claws, and then remove the bracket side rear.

(3)

Remove the bolts and clips, and remove the cover side LWR.

  • LH side

  • RH side

4. SONAR SENSOR & HARNESS
1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the bumper face rear.

3.

If removing the following parts, refer to “Sensor & Harness” of the “Reverse Automatic Braking” section. Reverse Automatic Braking>Sensor and Harness>REMOVAL

  • Cord assembly sonar

  • Sonar sensor

EXTERIOR/INTERIOR TRIM > Rear Bumper　
INSTALLATION
 

Before installing the bumper face, match the claws on the bracket side rear and bracket corner rear with the engaging position of flange section on the bumper face side. If the engaging position is not correct, the flange section may be broken or the clearance between fender panel and bumper face may not be uniform.

1.

If installing the following parts, refer to “Sensor & Harness” of the “Reverse Automatic Braking” section. Reverse Automatic Braking>Sensor and Harness>INSTALLATION

  • Sonar sensor

  • Cord assembly sonar

  • Holder sonar

2.

Install the cover side LWR.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

3.

Install the bracket corner rear.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

4.

Install the bracket side rear.

5.

Install the bumper beam COMPL rear.

Tightening torque:

70 N·m (7.1kgf-m, 51.6ft-lb)

6.

Install the bumper face rear.

 

For models with Reverse Automatic Braking, securely fasten the connector of the cord assembly sonar.

 

If the bumper face rear comes off too easily, adjust the hook of the center bracket side.

7.

Install the light assembly combination rear. LIGHTING SYSTEM>Rear Combination Light Assembly>INSTALLATION

8.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

EXTERIOR/INTERIOR TRIM > Rear Bumper　
DISASSEMBLY
1. MODEL WITHOUT BUMPER GUARD
1.

Release the claws, and then remove the cover bumper rear.

2. MODEL WITH BUMPER GUARD
1.

Release the clips and claws, then remove the bumper guard rear.

EXTERIOR/INTERIOR TRIM > Rear Bumper　
ASSEMBLY
1.

Install the bumper guard rear. (Model with bumper guard)

2.

Install the cover bumper rear. (Model without bumper guard)

EXTERIOR/INTERIOR TRIM > Rear Bumper　
REPAIR

Refer to the description concerning repair in “Front Bumper” section. EXTERIOR/INTERIOR TRIM>Front Bumper>REPAIR

EXTERIOR/INTERIOR TRIM > Cowl Panel　
REMOVAL
1.

Remove the arm assembly windshield wiper. WIPER AND WASHER SYSTEMS>Front Wiper Arm>REMOVAL

2.

Release the claws, and then remove the right and left cowl panel sides.

 

Pulling with excessive force may damage the cowl panel side. If it is difficult to remove, use a plastic remover or equivalent tool.

3.

Remove the cowl panel assembly.

 

  • Before removing the cowl panel, use an air blower and nylon brush to sweep gravel from the lower area of the front side of the glass.

  • When removing the clip from the cowl panel center, push the claw of the clip from both sides.

    • Be careful not to apply excessive force when pulling the clip, as the clip may become damaged.

    • If pushing the claw of the clip is difficult, turning the claw position will facilitate the operation.

(1)

Disconnect the washer hose.

(2)

Remove the clip.

(3)

Remove the cowl panel assembly by pulling it out towards the front of the vehicle.

(4)

Remove the washer nozzle and washer hose as required. WIPER AND WASHER SYSTEMS>Front Washer Nozzle and Hose>REMOVAL

EXTERIOR/INTERIOR TRIM > Cowl Panel　
INSTALLATION
 

Before installing the windshield glass and cowl panel, make sure there are no gravel in the installing area.

1.

Install the cowl panel assembly.

 

If the cowl panel assembly cannot be installed properly, do not hit or set it forcibly. The claws of the cowl panel or the windshield glass may be damaged.

(1)

Hook the claw of the cowl panel on the lower end (a) of the windshield glass.

(2)

Align the center protrusion of the cowl panel to the cutout portion of the vehicle side, then install the cowl panel.

(3)

Attach the clip and connect the washer hose.

2.

Install the cowl panel side.

3.

Install the arm assembly windshield wiper. WIPER AND WASHER SYSTEMS>Front Wiper Arm>INSTALLATION

4.

If the washer nozzles have been removed from the cowl panel, adjust the washer spray positions. WIPER AND WASHER SYSTEMS>Front Washer Nozzle and Hose>ADJUSTMENT

EXTERIOR/INTERIOR TRIM > Roof Molding　
REMOVAL
 

Be careful not to damage the body.

1.

Remove the roof rail. (Model with roof rail) EXTERIOR/INTERIOR TRIM>Roof Rail>REMOVAL

2.

Turn over the front end of the molding roof.

3.

Slide the inner fastener in the direction of the arrow using a thin flat tip screwdriver or a precision screwdriver, then remove the fastener from the stud on the vehicle side.

EI-04391 Front Front

  • Right side: Slide towards the front of the vehicle.

  • Left side: Slide towards the rear of the vehicle.

  • Model without roof rail, 8 locations per side

    (a)

    Cap lid

    (d)

    Carrier BRKT

    (g)

    Molding roof LH

    (b)

    Molding roof RH

    (e)

    Fastener

    (c)

    Rivet

    (f)

    Self-locking nut

  • Model with roof rail, 7 locations per side

    (a)

    Molding roof RH

    (c)

    Fastener

    (d)

    Molding roof LH

    (b)

    Rivet
4.

Pull up the molding roof, and remove from the vehicle.

5.

Remove the trim panel sub assembly and carrier BRKT.

 

  • Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

  • Be careful not to damage the curtain airbag module during removal.

(1)

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

(2)

Remove the trim panel sub assembly. EXTERIOR/INTERIOR TRIM>Roof Trim>REMOVAL

(3)

Remove the nuts, and remove the carrier BRKT.

EXTERIOR/INTERIOR TRIM > Roof Molding　
INSTALLATION
1.

Install the carrier BRKT.

 

Always replace the carrier BRKT and self-locking nut with a new part when the carrier BRKT is removed. If the carrier BRKT and self-locking nut are reused, water leakage may occur.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

2.

Install the trim panel sub assembly. EXTERIOR/INTERIOR TRIM>Roof Trim>INSTALLATION

3.

Remove the clips from the molding roof, and attach to the studs on the vehicle.

 

  • Always replace the clips that were damaged during removal of the molding roof with new parts.

  • While installing the molding roof, be careful not to catch the glass molding with the tip of the front side and rear side.

4.

Push the front end of the molding roof against the front window, and attach the forward positioning clip onto the rivet on the body.

(1)

Windshield

(2)

Positioning clip

(3)

Molding roof

(4)

Rivet

(5)

Fastener
5.

While pushing down the molding roof from above, fit the molding roof and the fastener.

6.

Install the roof rail. (Model with roof rail) EXTERIOR/INTERIOR TRIM>Roof Rail>INSTALLATION

7.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

EXTERIOR/INTERIOR TRIM > Roof Rail　
REMOVAL
1.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the trim panel sub assembly. EXTERIOR/INTERIOR TRIM>Roof Trim>REMOVAL

 

  • Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

  • Be careful not to damage the curtain airbag module during removal.

3.

Remove the nuts and remove the roof rail.

  • Type A

    (a)

    Roof rail ASSY RH

    (e)

    Protector rear RH

    (i)

    Protector front LH

    (b)

    Seal washer

    (f)

    Self-locking nut

    (j)

    Protector center LH

    (c)

    Protector front RH

    (g)

    Molding roof RH

    (k)

    Protector rear LH

    (d)

    Protector center RH

    (h)

    Roof rail ASSY LH

    (l)

    Molding roof LH

  • Type B

    (a)

    Roof rail ASSY RH

    (e)

    Protector rear RH

    (i)

    Protector front LH

    (b)

    Seal washer

    (f)

    Self-locking nut

    (j)

    Protector center LH

    (c)

    Protector front RH

    (g)

    Molding roof RH

    (k)

    Protector rear LH

    (d)

    Protector center RH

    (h)

    Roof rail ASSY LH

    (l)

    Molding roof LH
4.

Remove the protector and seal washer.

EXTERIOR/INTERIOR TRIM > Roof Rail　
INSTALLATION
 

  • When removing or installing the roof rail, be careful not to scratch the body panel with the stud bolt of roof rail.

  • Do not reuse the following parts. If a gasket is reused, water leakage may occur.

    • Self-locking nut

    • Protector

    • Seal washer

Install each part in the reverse order of removal.

1.

Install the protector and seal washer.

2.

Install the roof rail.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

3.

Install the trim panel sub assembly. EXTERIOR/INTERIOR TRIM>Roof Trim>INSTALLATION

4.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

EXTERIOR/INTERIOR TRIM > Side Garnish & Side Spoiler　
REMOVAL
1.

Remove the clips and remove the garnish assembly side sill.

 

Remove with the door open to prevent door seal interference.

 

Do not reuse the garnish assembly side sill that has been deformed during removal.

(a)

Garnish ASSY fender LH

(d)

Garnish ASSY front door LH (Type B)

(g)

Garnish ASSY rear quarter

(b)

Garnish ASSY front door LH (Type A)

(e)

Garnish ASSY rear door LH (Type B)

(h)

Garnish ASSY side sill

(c)

Garnish ASSY rear door LH (Type A)

(f)

Garnish ASSY rear door UPR
2.

Remove the garnish assembly front door and the garnish assembly rear door.

 

Do not reuse the garnish assembly front door and the garnish assembly rear door.

(1)

Attach the protective tape to the periphery of the garnish.

(2)

Heat the garnish section for 3 — 5 minutes to 40°C — 60°C using a heat light or a drier.

 

Be careful not to burn yourself.

(3)

Separate the bonded part of double sided tape with a nylon cord or equivalent.

(4)

Release the clips and remove the garnish assembly front door and the garnish assembly rear door.

3.

Remove the garnish assembly fender and the garnish assembly rear door UPR.

 

Do not reuse the garnish assembly fender and the garnish assembly rear door UPR.

(1)

Attach the protective tape to the periphery of the garnish.

(2)

Heat the garnish section for 3 — 5 minutes to 40°C — 60°C using a heat light or a drier.

 

Be careful not to burn yourself.

(3)

Separate the bonded part of double sided tape with a nylon cord or equivalent.

(4)

Release the clips and remove the garnish assembly fender and the garnish assembly rear door UPR.

4.

Remove the garnish assembly rear quarter.

 

Do not reuse the garnish assembly rear quarter.

(1)

Attach the protective tape to the periphery of the garnish.

(2)

Heat the garnish section for 3 — 5 minutes to 40°C — 60°C using a heat light or a drier.

 

Be careful not to burn yourself.

(3)

Separate the bonded part of double sided tape with a nylon cord or equivalent.

(4)

Release the clips, and remove the garnish assembly rear quarter.

EXTERIOR/INTERIOR TRIM > Side Garnish & Side Spoiler　
INSTALLATION
 

Do not reuse the following garnish assembly. The double-sided tape is damaged and deformed during removal. If reused, it may lead to improper adhesion.

  • Garnish ASSY fender

  • Garnish assembly door

  • Garnish assembly rear quarter

1.

Install the garnish assembly rear quarter.

(1)

Remove the double-sided tape remaining on the vehicle body, then clean the adhesive surface.

 

If even a slight amount of double-sided tape remains on the adhesive surface, it may lead to improper adhesion.

(2)

Heat the vehicle body and the garnish assembly rear quarter for 1 — 3 minutes using a heat light or a drier.

 

Be careful not to burn yourself.

(3)

Peel off the backing papers, engage the clips, and adhere the garnish assembly rear quarter to the vehicle body.

 

Press-fit the garnish assembly rear quarter to adhere securely.

2.

Install the garnish assembly fender and the garnish assembly rear door UPR in the same manner as the garnish assembly rear quarter.

3.

Install the garnish assembly front door and the garnish assembly rear door in the same manner as the garnish assembly rear quarter.

4.

Install the garnish assembly side sill.

 

Install with the door open to prevent door seal interference.

EXTERIOR/INTERIOR TRIM > Rear Gate Garnish　
REMOVAL
1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the trim panel assembly rear gate LWR. EXTERIOR/INTERIOR TRIM>Rear Gate Trim>REMOVAL

3.

Remove the garnish assembly rear gate.

(1)

Disconnect the opener switch connector.

(2)

Remove the nuts.

(3)

Remove the clips and remove the garnish assembly rear gate.

  • Type A

  • Type B

EXTERIOR/INTERIOR TRIM > Rear Gate Garnish　
INSTALLATION
 

  • Make sure that there is a gasket attached on the clip of the garnish assembly and bolt. If a gasket is not attached, water leakage may occur.

  • Make sure that the harness grommet is securely installed. If not properly installed, this may cause leaks or noises.

1.

Install the garnish assembly rear gate.

Tightening torque:

4.5N·m (0.5kgf-m, 3.3ft-lb)

2.

Install the trim panel assembly rear gate LWR.

3.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

EXTERIOR/INTERIOR TRIM > Rear Gate Garnish　
DISASSEMBLY
1.

Remove each protector and ornament. EXTERIOR/INTERIOR TRIM>Rear Gate Garnish>REPLACEMENT

2.

Remove the screws, and remove the protector LWR SD and the garnish assembly rear gate LWR.

3.

Remove the switch opener rear gate. SECURITY AND LOCKS>Rear Gate Opener Button>REMOVAL

4.

Remove the switch request (lock). SECURITY AND LOCKS>Rear Lock Button>REMOVAL

EXTERIOR/INTERIOR TRIM > Rear Gate Garnish　
ASSEMBLY
1.

Install the switch request (lock). SECURITY AND LOCKS>Rear Lock Button>INSTALLATION

2.

Install the switch opener rear gate. SECURITY AND LOCKS>Rear Gate Opener Button>INSTALLATION

3.

Install the protector LWR SD and the garnish assembly rear gate LWR.

4.

Install each protector and ornament. EXTERIOR/INTERIOR TRIM>Rear Gate Garnish>REPLACEMENT

EXTERIOR/INTERIOR TRIM > Rear Gate Garnish　
REPLACEMENT
1. ORNAMENT
1.

Press the ornament rear from the back of garnish, and remove the ornament rear.

 

  • Be careful not to damage the surface of garnish assembly during operation.

  • Do not reuse the ornament.

2.

Remove the double-sided tape remaining on the garnish side, then clean the adhesive surface.

 

  • If even a slight amount of double-sided tape remains on the adhesive surface, it may lead to improper adhesion.

  • Do not use any solvents that may damage the garnish coating.

3.

Degrease the mounting surface of ornament rear with appropriate cleaning solvent or alcohol.

4.

Apply primer to the ornament rear mounting surfaces of garnish.

Preparation items:

Primer: 3M K‐520, K‐500 or equivalent

5.

Install the ornament rear.

 

Affix so that there should be no gap between garnish assembly and ornament rear.

2. PROTECTOR UPR
 

The procedure shows the Type A model. For the Type B model, refer to the Type A model procedures.

1.

Remove protector UPR slowly.

 

  • Be careful not to damage the surface of garnish assembly during operation.

  • Do not reuse the protector UPR.

2.

Remove the double-sided tape remaining on the garnish side, then clean the adhesive surface.

 

  • If even a slight amount of double-sided tape remains on the adhesive surface, it may lead to improper adhesion.

    Completely remove the double-sided tape from the overlapped portion with the end of garnish INN SUB assembly, where the double-sided tape easily remains.

  • Do not use any solvents that may damage the garnish coating.

3.

Degrease the mounting surface of garnish protector with appropriate cleaning solvent or alcohol.

4.

Apply primer to the mounting surfaces of garnish.

Preparation items:

Primer: 3M K‐520, K‐500 or equivalent

(a)

Application of primer

(b)

Protector UPR

(c)

Garnish ASSY
5.

Affix the protector UPR.

 

Affix so that there should be no gap between garnish assembly and protector UPR.

(1)

Confirm that primer is dried, and check the protector UPR adhesion surface condition.

(2)

Affix the protector UPR securely by aligning the horizontal direction with (a), so that the lower end of the protector UPR comes in-between at (b).

(a)

Mark-off line for horizontal direction

(b)

Mark-off line for vertical direction
3. OTHER PROTECTORS
 

The procedure shows the Type A model. For the Type B model, refer to the Type A model procedures.

1.

Remove each protector slowly.

 

  • Be careful not to damage the surface of garnish assembly during operation.

  • Do not reuse each protector.

2.

Remove the double-sided tape remaining on the garnish side, then clean the adhesive surface.

 

  • If even a slight amount of double-sided tape remains on the adhesive surface, it may lead to improper adhesion.

  • Do not use any solvents that may damage the garnish and coating.

3.

Degrease the mounting surface of garnish protector with appropriate cleaning solvent or alcohol.

4.

Apply primer to the mounting surfaces of garnish.

Preparation items:

Primer: 3M K‐520, K‐500 or equivalent

5.

Affix each protector.

 

Affix so that there should be no gap between garnish assembly and each protector.

(1)

Affix the protector LWR CTR by aligning it with the corner as shown in the figure.

(a)

Protector LWR CTR
6.

Affix each protector.

 

Affix so that there should be no gap between garnish assembly and each protector.

(1)

Affix each protector by aligning it with reference to the cross-section as shown in the figure.

(2)

Affix the protector gasket by aligning it with the garnish assembly base.

(b)

Protector LWR SD

(c)

Protector OUT SD

(d)

Protector gasket
EXTERIOR/INTERIOR TRIM > Roof Spoiler　
REMOVAL
 

When removing and installing the touch sensor, be careful with the followings.

  • Applying excessive force to the harness may damage the water shield. Always disconnect the connector first.

  • If the water shield has been broken, replace it together with the power rear gate touch sensor to avoid water leak.

1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the trim panel rear gate. EXTERIOR/INTERIOR TRIM>Rear Gate Trim>REMOVAL

3.

Remove the power rear gate touch sensor. (Model with power rear gate) POWER REAR GATE SYSTEM>Power Rear Gate Touch Sensor>REMOVAL

4.

Release the clips, and remove the molding side assembly rear gate. (Model without power rear gate)

5.

Remove the grommet.

6.

Remove the spoiler assembly roof CTR.

(1)

Disconnect the connector of the stop light assembly high-mounted.

(2)

Remove the bolt.

(3)

Remove the clips and remove the spoiler assembly roof CTR.

7.

Remove the garnish assembly rear gate. (Type B model only) EXTERIOR/INTERIOR TRIM>Rear Gate Garnish>REMOVAL

8.

Remove the bolts and clips and remove the spoiler assembly roof side.

  • Type A

  • Type B

EXTERIOR/INTERIOR TRIM > Roof Spoiler　
INSTALLATION
 

  • Make sure that there is a gasket attached on the clip and bolt of the spoiler assembly or garnish assembly. If a gasket is not attached, water leakage may occur.

  • Make sure the bolt is tightened securely because improper installation may cause the water leakage.

1.

Install the spoiler assembly roof side.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

2.

Install the garnish assembly rear gate. (Type B model only)

3.

Install the spoiler assembly roof CTR.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

4.

Install the grommet.

5.

Install the molding side assembly rear gate. (Model without power rear gate)

6.

Install the power rear gate touch sensor. (Model with power rear gate)

7.

Install the trim panel rear gate. EXTERIOR/INTERIOR TRIM>Rear Gate Trim>INSTALLATION

8.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

EXTERIOR/INTERIOR TRIM > Heat Shield Cover　
NOTE

Refer to “EXHAUST” section for removal and installation procedure of the heat shield cover.

EXTERIOR/INTERIOR TRIM > Ornament　
INSTALLATION
1. LETTER MARK

Align the end of application board with the end of light and panel, then adhere the letter mark.

(a)

Fit along the R terminal of the finisher light.

(b)

Bend the application board, and fit along the end of the rear gate panel.
EXTERIOR/INTERIOR TRIM > Door Trim　
REMOVAL
1. FRONT DOOR
 

Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

1.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the trim panel front door.

(1)

Attach the protective tape (a).

(2)

Remove the cover of the inner handle, and remove the screw.

(3)

Open the hand cup cover and remove the screw.

(4)

Release the clips.

(5)

Remove the cable from the remote assembly door.

(a)

Door lock cable

(b)

Door open cable
(6)

Disconnect the harness connector and remove the trim panel front door.

3.

Remove each part as required.

2. REAR DOOR
1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the trim panel rear door.

(1)

Attach the protective tape (a).

(2)

Remove the cover gusset.

(3)

Remove the cover of the inner handle, and remove the screw.

(4)

Open the hand cup cover and remove the screw.

(5)

Release the clips.

(6)

Remove the cable from the remote assembly door.

(a)

Door lock cable

(b)

Door open cable
(7)

Disconnect the harness connector and remove the trim panel rear door.

3.

Remove each part as required.

EXTERIOR/INTERIOR TRIM > Door Trim　
INSTALLATION
 

Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

1.

Before installation, check the following items.

  • Cable is free from deformation such as fray.

  • Grease is applied sufficiently to cable joints.

    If grease is insufficient, add it as necessary before assembling the cable.

  • Make sure that the sealing cover is securely installed. EXTERIOR BODY PANELS>Sealing Cover>INSTALLATION

2.

Install the removed parts to the trim panel door.

3.

Install the trim panel door.

(1)

Attach the harness connector.

(2)

Install the cable to the remote assembly door.

 

Attach the door lock cable (a) to the upper side, and attach the door open cable (b) to the lower side.

(a)

Door lock cable

(b)

Door open cable
(3)

Insert the upper portion of the trim panel door into the door panel window shoulder portion and gently press in, then install the clip to the panel.

 

For an easier procedure, attach the front side first.

(4)

Tighten the screws.

4.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

EXTERIOR/INTERIOR TRIM > Door Trim　
DISASSEMBLY
1.

Remove the trim panel door.

2.

Disengage the rivets and claws, and remove the weather strip door INN from the trim panel door.

(a)

Rivet

(b)

Claw
 

Remove the rivets with a rivet cutter or nipper, etc.

EXTERIOR/INTERIOR TRIM > Door Trim　
ASSEMBLY
1.

Bend the claws while pushing the weather strip door INN against the trim panel door.

 

Beware of the direction of folding the claws.

2.

Install the rivet.

 

Set the height of rivet crimped section as 3 mm (0.12in). If the crimp is not sufficient, press it with pliers, etc. in order to avoid interfering with the trim panel door.

Preparation tool and item:

Hand riveter (corresponding to ⌀3.2 mm (0.13in))

Rivet

(a)

Rivet

(b)

Direction of folding claws
3.

After installing the weather strip door INN, perform the following checks.

  • Make sure there are no gaps between the weather strip door INN and the trim panel door.

  • Make sure there are no looseness when pulling the weather strip door INN lightly.

EXTERIOR/INTERIOR TRIM > Instrument Panel Lower Cover　
REMOVAL
1.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the clips, and remove the cover assembly instrument panel side LH.

 

  • Use a plastic remover.

  • If removing is difficult, remove the weather strip and remove it from the gap using a plastic remover.

3.

Remove the cover LWR driver.

 

When removing the cover LWR driver, be sure to pull it toward you. If attempting to remove by turning it upward, the claws may be damaged.

(1)

Remove the screws and release the clips and claws.

(2)

Disconnect each connector and remove the cover LWR driver.

EXTERIOR/INTERIOR TRIM > Instrument Panel Lower Cover　
INSTALLATION
1.

Install the cover LWR driver.

2.

Install the cover assembly instrument panel side LH.

3.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

EXTERIOR/INTERIOR TRIM > Glove Box　
REMOVAL
 

Refer to “Security and Locks” section for key cylinder replacement. SECURITY AND LOCKS>Key Lock Cylinders>REPLACEMENT > GLOVE BOX LID

1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the pocket COMPL.

(1)

Remove the damper assembly.

(2)

Release the stoppers and remove the pocket COMPL by pulling it toward you.

3.

Remove the panel instrument passenger.

(1)

Release the clips, and remove the under cover assembly passenger.

(2)

Remove the clips, and remove the cover assembly instrument panel side RH.

 

  • Use a plastic remover.

  • If removing is difficult, remove the weather strip and remove it from the gap using a plastic remover.

(3)

Release the clips, and remove the ornament assembly passenger.

(4)

Remove the glove box light LED, and disconnect the connector.

(5)

Remove the screws and release the claws, then remove the panel instrument passenger.

EXTERIOR/INTERIOR TRIM > Glove Box　
INSTALLATION
1.

Connect the connector, and install the glove box light LED.

2.

Install the panel instrument passenger.

3.

Install the ornament assembly passenger.

4.

Install the cover assembly instrument panel side RH.

5.

Install the under cover assembly passenger.

6.

Install the pocket COMPL.

7.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

EXTERIOR/INTERIOR TRIM > Centor Cluster　
REMOVAL
1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the grille ventilation assembly center. AIR CONDITIONER>Air Vent Grille>REMOVAL > CENTER GRILLE

3.

Remove the panel center UPR, and remove the audio assembly or navigation assembly. ENTERTAINMENT & MONITORING>Audio>REMOVAL

EXTERIOR/INTERIOR TRIM > Centor Cluster　
INSTALLATION
1.

Install the audio assembly or navigation assembly.

2.

Install the panel center UPR.

3.

Install the grille ventilation assembly center.

4.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

EXTERIOR/INTERIOR TRIM > Center Console　
REMOVAL
1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE > BATTERY

 

  • Release the shift lock and shift the select lever to the “N” position. CONTROL SYSTEMS>Select Lever>REMOVAL

  • On power seat models, move the front seat all the way forward before disconnecting the ground terminal from the battery sensor.

2.

Remove the heater control assembly. AIR CONDITIONER>Control Panel>REMOVAL

3.

Remove the cover assembly front and the console box assembly. EXTERIOR/INTERIOR TRIM>Console Box>REMOVAL

4.

Remove the right and left cover center sides.

(1)

Remove the screws.

(2)

Release the claws and clips and pull the cover center side to remove.

5.

Remove the duct console center. AIR CONDITIONER>Air Vent Duct>REMOVAL>CONSOLE DUCT>CENTER

6.

Remove the tray center UPR together with the duct console front as a unit.

(1)

Release the claws and remove the screws.

(2)

Disconnect each connector, and remove the tray center UPR together with the duct console front as a unit.

(3)

Remove the clips, and remove the duct console front.

EXTERIOR/INTERIOR TRIM > Center Console　
INSTALLATION
1.

Install the tray center UPR together with the duct console front as a unit.

2.

Install the duct console center.

3.

Install the cover center side on the left and right sides.

4.

Install the console box assembly and the cover assembly front.

Tightening torque:

Console box: 6.5N·m (0.7kgf-m, 4.8ft-lb)

5.

Install the heater control assembly.

6.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

 

After connecting the ground terminal to the battery sensor, place the select lever in the “P” position.

EXTERIOR/INTERIOR TRIM > Console Box　
REMOVAL
1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE > BATTERY

 

  • Release the shift lock and shift the select lever to the “N” position. CONTROL SYSTEMS>Select Lever>REMOVAL

  • On power seat models, move the front seat all the way forward before disconnecting the ground terminal from the battery sensor.

2.

Attach the protective tape (a) to the cover center side.

3.

Remove the cover assembly front.

 

  • For models with smart keyless access with push button start, the interior antenna is installed behind cover assembly front. Be careful not to damage the harness when removing the cover assembly front.

(1)

Remove the select lever knob.

(2)

Remove the mat center tray.

(3)

Remove the tray center LWR.

(4)

Release the clips, and detach the cover assembly front.

(5)

Disconnect the harness connector.

4.

Remove the console box assembly.

(1)

Remove the cap console and remove the bolts.

(2)

Remove the screws and release the clip.

(3)

Disconnect the harness connector, and remove the console box assembly.

5.

Disassemble the cover assembly front and the console box assembly as required.

EXTERIOR/INTERIOR TRIM > Console Box　
INSTALLATION
1.

Assemble the cover assembly front and the console box assembly.

2.

Install the console box assembly.

Tightening torque:

6.5N·m (0.7kgf-m, 4.8ft-lb)

3.

Install the cover assembly front.

4.

Install the selector knob.

5.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

 

After connecting the ground terminal to the battery sensor, place the select lever in the “P” position.

EXTERIOR/INTERIOR TRIM > Console Box　
DISASSEMBLY
1.

Remove the socket assembly. ENTERTAINMENT & MONITORING>Accessory Power Supply Socket>REMOVAL>REAR>CONSOLE

2.

Remove the screws and remove the duct console rear.

3.

Remove the clips of the cord assembly power and the cord assembly rear seat heater. (Model with AUX unit rear and model with rear seat heater)

4.

Release the claws and remove the cover rear console assembly.

5.

Remove the screws and release the claws, then remove the grille assembly console rear.

6.

Release the claws and remove the AUX unit rear and the switch assembly rear seat heater.

7.

Remove the screws and remove the lid assembly console.

8.

Remove the screws and release the claws, then remove the console box LWR.

EXTERIOR/INTERIOR TRIM > Console Box　
ASSEMBLY
1.

Install the console box LWR.

2.

Install the lid assembly console.

3.

Install the AUX unit rear and the switch assembly rear seat heater to the cover rear console assembly.

4.

Install the grille assembly console rear to the cover rear console assembly.

5.

Install the cover rear console assembly.

6.

Install the cord assembly power. (Model with AUX unit rear)

7.

Install the cord assembly rear seat heater and fix it with tape as shown in the figure. (Model with rear seat heater)

Preparation items:

Part No.: 86359SC000/TAPE

 

Use the tape (service parts) by cutting into 110 mm × 20 mm (4.3in × 0.8in).

8.

Install the duct console rear.

9.

Install the socket assembly.

EXTERIOR/INTERIOR TRIM > Instrument Panel Assembly　
REMOVAL
 

  • Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

  • Be careful not to damage the airbag system harness when servicing the instrument panel. Damage may cause the system to malfunction.

1.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

 

  • Release the shift lock and shift the select lever to the “N” position. CONTROL SYSTEMS>Select Lever>REMOVAL

  • For the power seat model, remove the console box before removing the ground terminal from the battery sensor.

2.

Remove the cover assembly front and the console box assembly. EXTERIOR/INTERIOR TRIM>Console Box>REMOVAL

3.

Remove the grille ventilation assembly center. AIR CONDITIONER>Air Vent Grille>REMOVAL > CENTER GRILLE

4.

Remove the panel center UPR, and remove the audio assembly or navigation assembly. ENTERTAINMENT & MONITORING>Audio>REMOVAL

5.

Remove the heater control assembly. AIR CONDITIONER>Control Panel>REMOVAL

6.

Remove the cover center side and the tray center UPR. EXTERIOR/INTERIOR TRIM>Center Console>REMOVAL

7.

Remove the cover LWR driver. EXTERIOR/INTERIOR TRIM>Instrument Panel Lower Cover>REMOVAL

8.

Remove the knee airbag module assembly. AIRBAG SYSTEM>Knee Airbag Module>REMOVAL

9.

Remove the driver’s airbag module. AIRBAG SYSTEM>Driver’s Airbag Module>REMOVAL

10.

Remove the steering wheel. POWER ASSISTED SYSTEM (POWER STEERING)>Steering Wheel>REMOVAL

11.

Remove the visor assembly, cover steering UPR and combination meter assembly. INSTRUMENTATION/DRIVER INFO>Combination Meter>REMOVAL

12.

Remove the GPS antenna assembly. ENTERTAINMENT & MONITORING>Antenna>REMOVAL > GPS ANTENNA

13.

Remove the reinforcement meter. (Model without keyless access with push button start)

14.

Remove the telematics antenna. (Model with telematics) ENTERTAINMENT & MONITORING>Antenna>REMOVAL > TELEMATICS SUB ANTENNA

15.

Remove the keyless access CM. (Model with keyless access with push button start) SECURITY AND LOCKS>Keyless Access CM>REMOVAL

16.

Release the claws and clips, and remove the cover starter switch. (Model without keyless access with push button start)

17.

Remove the panel starter switch and switch assembly starter. (Model with keyless access with push button start) SECURITY AND LOCKS>Push Button Ignition Switch>REMOVAL

18.

Remove the right and left trim panel assembly A pillars. EXTERIOR/INTERIOR TRIM>Upper Inner Trim>REMOVAL

19.

Remove the grille speaker side and the speaker assembly tweeter on the left and right sides. ENTERTAINMENT & MONITORING>Front Speaker>REMOVAL > TWEETER

20.

Remove the glove box assembly. EXTERIOR/INTERIOR TRIM>Glove Box>REMOVAL

21.

Remove the multi-function display. INSTRUMENTATION/DRIVER INFO>Multi-function Display (MFD)>REMOVAL

22.

Remove the grille front defroster.

(1)

Release the clips, and then raise the grille front defroster.

(2)

Disconnect the sunload sensor connector, and remove the grille front defroster.

23.

Remove the bolts of the passenger’s airbag module, and disconnect the connector. AIRBAG SYSTEM>Airbag Connector>PROCEDURE > PASSENGER’S AIRBAG MODULE AND REAR SEAT BELT PRETENSIONER

24.

Remove the column assembly steering. POWER ASSISTED SYSTEM (POWER STEERING)>Steering Column>REMOVAL

25.

Remove the instrument panel assembly.

(1)

Remove the harness clamp of the speaker assembly tweeter.

(2)

Release the clamps of the sunload sensor and multi-function display harnesses, and pull them out toward yourself.

 

Confirm the harness routing of the sunload sensor and multi-function display harnesses.

(3)

Remove the screws, and remove the instrument panel assembly.

26.

Remove the cover side sill front FT and the cover side sill front RR on the left and right sides. EXTERIOR/INTERIOR TRIM>Lower Inner Trim>REMOVAL

27.

Remove the weather strip body side flange front.

28.

Remove the duct rear heater front. AIR CONDITIONER>Air Vent Duct>REMOVAL>REAR DUCT>FRONT

29.

Remove the beam steering COMPL.

 

The beam steering COMPL is heavy. Always work in a team of two persons when removing them from the vehicle, so as not to damage the vehicle interior.

(1)

Remove the fuse box and relay box.

(2)

Disconnect all harness clamps and connectors of the instrument panel harness.

(3)

Release all lock points for the ground bolt, heater & cooling unit assembly and the beam steering COMPL.

(4)

Remove the cap bolt, and remove the TORX® bolt.

PREPARATION TOOL

TORX® T40

(5)

Remove the bolts at the floor center.

(6)

Loosen the adjuster portion (a) of the adjuster clip space. (Only LH side of the beam steering COMPL)

PREPARATION TOOL

Hexagon wrench: 8 mm (0.31in)

(7)

Slightly lift it up to detach the left and right pins, and then pull it toward you to remove together with the beam steering COMPL.

 

  • Check that all lock points for the harness clamps, harness connectors and the beam steering COMPL have been released completely.

  • The instrument panel assembly and the beam steering COMPL are heavy. Always work in a team of two persons when removing them from the vehicle, so as not to damage the vehicle interior.

30.

Remove the tapping screws and release the claws, and remove the passenger’s airbag module.

31.

Remove the ventilation duct as required.

EXTERIOR/INTERIOR TRIM > Instrument Panel Assembly　
INSTALLATION
 

  • Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

  • When installing the cover assembly instrument panel side (a), make sure that the body side weather strip flange front does not come inside the panel COMPL instrument (b).

  • When reusing the tether clip of the trim panel assembly A pillar, check that there is no damage to the tether clip. If the tether clip is damaged, always replace it with a new tether clip. If the tether clip is damaged, its holding force is reduced and the trim panel assembly A pillar may come off.

1.

Attach each part until the instrument panel assembly is completed.

 

Method of installing insulator

  • Adhesive

    Use polyurethane adhesive. When assembling the instrument panel assembly, wait until the adhesive has evaporated to prevent filling of the smell in the compartment.

  • Double-sided tape

    Use commercial double-sided tape. (Use strong double-sided adhesive tape.)

2.

Install the beam steering COMPL.

(1)

Place the beam steering COMPL on the vehicle, and check that the pins on both sides are inserted securely and the harness is routed properly. Connect each connector.

(2)

Secure the beam steering COMPL to the heater and cooling unit assembly.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

(3)

Install the ground bolt, fuse box and relay box.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

(4)

Temporarily tighten the bolts of the beam steering COMPL.

(5)

Tighten the adjuster portion (a) of the adjuster clip space. (Only LH side of the beam steering COMPL)

Preparation tool:

Hexagon wrench: 8 mm (0.31in)

 

When the TORX® bolt is tightened after setting the adjuster portion (a) of the adjuster clip space to the free position, the adjuster is secured at the position where there is no gap to the body, and then the TORX® bolt is tightened.

Tightening torque:

Adjuster clip space: 0.8 — 4 N·m (0.08 — 0.4kgf-m, 0.6 — 3ft-lb)

(6)

Tighten the beam steering COMPL in the order from (b) to (e) to the specified torque.

Preparation tool:

TORX® T40

Tightening torque:

Refer to “COMPONENT” of “General Description”. EXTERIOR/INTERIOR TRIM>General Description>COMPONENT > INSTRUMENT PANEL

3.

Install the duct rear heater front.

4.

Install the instrument panel assembly.

 

Be careful not to allow the harness to be caught.

(1)

Align the matching pins on the body side (three locations ‐ one in the center and the remaining two on both sides) with the panel COMPL instrument.

(2)

Route each connector of the sunload sensor and multi-function display harnesses in the specified position.

(3)

Secure the clamps of the speaker assembly tweeter, sunload sensor and multi-function display harnesses.

5.

Install the column assembly steering.

Tightening torque:

Column assembly steering: POWER ASSISTED SYSTEM (POWER STEERING)>General Description>COMPONENT > STEERING WHEEL AND COLUMN

6.

Install the passenger’s airbag module, and connect the connector.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

7.

Install the sunload sensor and the grille front defroster.

8.

Install the multi-function display assembly.

9.

Install the pocket COMPL.

10.

Install the grille speaker side on the left and right sides.

11.

Install the right and left trim panel assembly A pillars.

12.

Install the panel starter switch and switch assembly starter. (Model with keyless access with push button start)

13.

Install the cover starter switch. (Model without keyless access with push button start)

14.

Install the keyless access CM. (Model with keyless access with push button start)

15.

Install the telematics antenna. (Model with telematics)

16.

Install the reinforcement meter. (Model without keyless access with push button start)

17.

Install the GPS antenna assembly.

18.

Install the combination meter assembly, cover steering UPR and visor assembly.

19.

Install the steering wheel. POWER ASSISTED SYSTEM (POWER STEERING)>Steering Wheel>INSTALLATION

20.

Install the driver’s airbag module. AIRBAG SYSTEM>Driver’s Airbag Module>INSTALLATION

21.

Install the knee airbag module assembly. AIRBAG SYSTEM>Knee Airbag Module>INSTALLATION

22.

Install the cover LWR driver.

23.

Install the heater control assembly.

24.

Install the audio assembly or navigation assembly.

25.

Install the panel center UPR.

26.

Install the grille ventilation assembly center.

27.

Install the cover center side and the tray center UPR.

28.

Install the console box assembly.

Tightening torque:

6.5N·m (0.7kgf-m, 4.8ft-lb)

29.

Install the cover assembly front.

30.

Install the weather strip body side flange front.

31.

Install the cover side sill front FT and the cover side sill front RR on the left and right sides.

32.

Install the cover assembly instrument panel side on the left and right sides.

33.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

 

After connecting the ground terminal to the battery sensor, place the select lever in the “P” position.

EXTERIOR/INTERIOR TRIM > Lower Inner Trim　
REMOVAL
 

  • Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

  • Side impact sensor (under the rear center seat) for the airbag system is located under the front center of the rear seat cushion. Be careful not to apply strong impact to the sensor when working with the rear seat cushion removed.

1.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

2.

Release the clips and claws, and then remove the cover side sill front RR.

 

Do not pull with excessive force. The claws of the cover side sill front RR may be damaged.

3.

Remove the weather strip body side flange front.

4.

Remove the clips, and remove the cover side sill front FT.

5.

Remove the rear seat cushion assembly. SEATS>Rear Seat>REMOVAL

6.

Disconnect the claws and remove the cover catcher.

 

Remove the cover catcher using a plastic remover.

7.

Release the clips and claws, and then remove the cover side sill rear UPR.

 

Do not pull with excessive force. Doing so may damage the claws of the cover side sill rear UPR.

8.

Remove the weather strip body side flange rear.

9.

Release the clips, and remove the trim panel assembly B pillar LWR.

EXTERIOR/INTERIOR TRIM > Lower Inner Trim　
INSTALLATION
1.

Install the trim panel assembly B pillar LWR.

 

Assemble the trim panel assembly B pillar LWR to the trim panel assembly B pillar UPR securely.

2.

Install the cover side sill front FT.

3.

Install the weather strip body side flange.

4.

Install the cover side sill rear UPR.

5.

Install the cover catcher.

6.

Install the rear seat cushion assembly.

7.

Install the cover side sill front RR.

8.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

EXTERIOR/INTERIOR TRIM > Upper Inner Trim　
REMOVAL
 

Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

1.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the cover side sill front RR, the cover side sill rear UPR, weather strip body side flange, and the trim panel assembly B pillar LWR. EXTERIOR/INTERIOR TRIM>Lower Inner Trim>REMOVAL

3.

Remove the trim panel assembly A pillar.

(1)

Pull the trim panel assembly A pillar towards the center of the vehicle.

(2)

Release the hook at the end of the tether clip, and remove the trim panel assembly A pillar.

 

  • Do not use any tool when releasing the hook at the end of the trim panel assembly A pillar.

  • Be careful not to damage the trim panel assembly A pillar surface and curtain airbag module.

4.

Remove the trim panel assembly B pillar UPR.

(1)

Remove the cover shoulder anchor, and remove the seat belt anchor bolt.

(2)

Remove the bolt on the lower side of the trim panel assembly B pillar UPR.

(3)

Remove the clip by pulling the upper part of the trim toward you, and while lowering the entire trim, remove the trim panel assembly B pillar UPR.

 

Do not reuse the upper clips of the trim panel assembly B pillar UPR. Once the clip is removed, its holding force is reduced. Be sure to replace it with a new clip.

EXTERIOR/INTERIOR TRIM > Upper Inner Trim　
INSTALLATION
 

  • When reusing the tether clip of the trim panel assembly A pillar, check that there is no damage to the tether clip. If the tether clip is damaged, always replace it with a new tether clip. If the tether clip is damaged, its holding force is reduced and the trim panel assembly A pillar may come off.

  • Do not reuse the tether clip of the trim panel assembly A pillar when it is removed from the vehicle. Always replace with a new part.

  • Do not reuse the upper clips of the trim panel assembly B pillar UPR. Once the clip is removed, its holding force is reduced. Be sure to replace it with a new clip.

  • Before installing the trim panel assembly A pillar, check the condition of protective non-woven fabric (white) of the curtain airbag. If it is damaged (airbag module cloth is exposed), replace the curtain airbag module assembly with a new part.

1.

Install the trim panel assembly B pillar UPR.

Tightening torque

Trim panel assembly B pillar UPR: 7.5N·m (0.8kgf-m, 5.5ft-lb)

Front seat belt anchor: 30 N·m (3.1kgf-m, 22.1ft-lb)

2.

Install the trim panel assembly A pillar.

 

When engaging the trim panel assembly A pillar with the tether clip, do not use any tools. If the tether clip is damaged, always replace it with a new tether clip.

(1)

Hook the tip of the tether clip on the trim panel assembly A pillar.

(2)

Insert the claw at the end of the trim panel assembly A pillar to engage the clip.

3.

Install the trim panel assembly B pillar LWR, weather strip body side flange, cover side sill front RR and cover side sill rear UPR.

 

Assemble the trim panel assembly B pillar LWR to the trim panel assembly B pillar UPR securely.

4.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

EXTERIOR/INTERIOR TRIM > Rear Quarter Trim　
REMOVAL
 

  • Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

  • Side impact sensor (under the rear center seat) for the airbag system is located under the front center of the rear seat cushion. Be careful not to apply strong impact to the sensor when working with the rear seat cushion removed.

1.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the mat floor CTR, mat rear floor side, cover trunk and spacer rear floor side.

3.

Remove the spacer rear floor front together with the board rear floor front.

4.

Remove the clips, and remove the cover rear floor edge assembly.

5.

Remove the rear seat cushion assembly. SEATS>Rear Seat>REMOVAL

6.

Disconnect the claws and remove the cover catcher.

 

Remove the cover catcher using a plastic remover.

7.

Release the clips and claws, and then remove the cover side sill rear UPR.

 

Do not pull with excessive force. Doing so may damage the claws of the cover side sill rear UPR.

8.

Remove the trim panel assembly apron.

(1)

Remove the bolt.

(2)

Remove the lower anchor bolts of rear seat belts.

(3)

Disengage the claws and clips, and remove the trim panel assembly apron.

 

  • Forcibly removing the clips near the seat belt lower anchor bolts may deform or damage the clip base. Use a clip remover for operation.

  • Forcibly removing the claw on trim panel assembly apron upper side may deform or damage the claw base. Remove from the rear side of the vehicle in order.

 

  • The number of clips on the LH side is 6.

  • For model with sub woofer, the number of clips on the RH side is 5.

  • For LH side, disconnect the socket assembly connector.

  • For model with remote control back rest switch, disconnect the remote control back rest switch connector.

9.

Remove the trim panel rear pillar UPR.

(1)

Remove the cover belt.

(2)

Release the claws and clips, and remove the trim panel rear pillar UPR.

10.

Release the claws and clips, and remove the trim panel assembly C pillar.

EXTERIOR/INTERIOR TRIM > Rear Quarter Trim　
INSTALLATION
 

Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

1.

Install the trim panel assembly C pillar.

2.

Install the trim panel rear pillar UPR.

3.

Install the trim panel assembly apron.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

4.

Install the lower anchor bolts of seat belts.

Tightening torque:

33 N·m (3.4kgf-m, 24.3ft-lb)

5.

Install the cover side sill rear UPR.

6.

Install the cover catcher.

7.

Install the rear seat cushion assembly.

8.

Install the spacer rear floor CTR.

9.

Install the spacer rear floor side, cover trunk, mat rear floor side and mat floor CTR.

10.

Install the cover rear floor edge assembly.

11.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

EXTERIOR/INTERIOR TRIM > Rear Gate Trim　
REMOVAL
1.

Disconnect the ground terminal from battery sensor. REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the trim panel assembly rear gate UPR.

(1)

Remove the claws on the trim edge.

(2)

Release the claws and clips in the center of trim, and remove the trim panel assembly rear gate UPR.

3.

Remove the trim panel assembly rear gate side.

(1)

Release the claws.

(2)

Release the claws on the bottom of trim, and remove the trim panel assembly rear gate side.

4.

Remove the light assembly rear gate. (Model with rear gate light) LIGHTING SYSTEM>Rear Gate Light>REMOVAL

5.

Remove the cap panel rear gate switch. (Model with power rear gate) POWER REAR GATE SYSTEM>Power Rear Gate Inner Switch>REMOVAL

6.

Remove the trim panel assembly rear gate LWR.

(1)

Remove the screws.

(2)

Remove the clips on both ends.

(3)

Release the clips, and remove the trim panel assembly rear gate LWR.

EXTERIOR/INTERIOR TRIM > Rear Gate Trim　
INSTALLATION
1.

Install the trim panel assembly rear gate LWR.

2.

Install the light assembly rear gate. (Model with rear gate light) LIGHTING SYSTEM>Rear Gate Light>INSTALLATION

3.

Install the cap panel rear gate switch. (Model with power rear gate) POWER REAR GATE SYSTEM>Power Rear Gate Inner Switch>INSTALLATION

4.

Install the trim panel assembly rear gate side.

5.

Install the trim panel assembly rear gate UPR.

6.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

EXTERIOR/INTERIOR TRIM > Sun Visor　
REMOVAL
1.

Disconnect the ground terminal from battery sensor. (Only model with vanity mirror light) REPAIR CONTENTS>NOTE > BATTERY

2.

Remove the sun visor assembly.

(1)

Remove the cap sun visor.

(2)

Remove the screws and remove the sun visor assembly.

(3)

Disconnect the connector. (Only model with vanity mirror light)

3.

Remove the hook sun visor.

(1)

Press both sides using a flat tip screwdriver.

(2)

Remove the hook sun visor by pulling it toward you.

EXTERIOR/INTERIOR TRIM > Sun Visor　
INSTALLATION
1.

Install the hook sun visor.

2.

Install the sun visor assembly.

 

Do not rotate the sun visor assembly when it is temporarily installed. The claw for temporary installation may be damaged.

Tightening torque:

2 N·m (0.2kgf-m, 1.5ft-lb)

3.

Connect the ground terminal to battery sensor. (Only model with vanity mirror light) REPAIR CONTENTS>NOTE > BATTERY

EXTERIOR/INTERIOR TRIM > Assist Grip　
REMOVAL
1.

Pull both sides of the cap (a) using a flat tip screwdriver or similar tool wrapped with a protection tape.

2.

Pull the assist grip toward yourself (toward the vehicle center) to remove.

EXTERIOR/INTERIOR TRIM > Assist Grip　
INSTALLATION
1.

Attach to the assist grip.

2.

Press in the cap.

EXTERIOR/INTERIOR TRIM > Roof Trim　
REMOVAL
 

Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

1.

Adjust the front seat position.

(1)

Remove the headrest.

(2)

Move the seat to the front-most position and tilt the backrest rearward.

2.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

3.

Remove the lower inner trim on the left and right sides. EXTERIOR/INTERIOR TRIM>Lower Inner Trim>REMOVAL

4.

Remove the upper inner trim on the left and right sides. EXTERIOR/INTERIOR TRIM>Upper Inner Trim>REMOVAL

5.

Remove the rear quarter trim on the left and right sides. EXTERIOR/INTERIOR TRIM>Rear Quarter Trim>REMOVAL

6.

Remove the stereo camera cover assembly. (Models with EyeSight) EyeSight>Stereo Camera>REMOVAL

7.

Remove the overhead console. (Models without EyeSight) INSTRUMENTATION/DRIVER INFO>Warning Box>REMOVAL > MODELS WITHOUT EYESIGHT

8.

Remove the left and right sun visor assembly. EXTERIOR/INTERIOR TRIM>Sun Visor>REMOVAL

9.

Remove all assist grips. EXTERIOR/INTERIOR TRIM>Assist Grip>REMOVAL

10.

Remove the trim panel sub assembly.

(1)

Remove the harness clamp of the cord assembly feeder and the cord assembly roof, and disconnect the connectors.

(2)

Remove the garnish sunroof. (Model with sunroof)

(3)

Remove the cap belt roof.

(4)

Remove the clip.

(5)

Remove the weather strip body side flange from the front/rear and left/right doors, and remove the trim panel sub assembly.

(A)

Model with sunroof

(B)

Models without EyeSight

(C)

Model without sunroof
11.

Remove the holder and holder cover ELR as required.

EXTERIOR/INTERIOR TRIM > Roof Trim　
INSTALLATION
 

  • For installation of the stereo camera cover assembly, refer to “INSTALLATION”, “Stereo Camera” in the “EyeSight” section and observe the precautions for installation. EyeSight>Stereo Camera>INSTALLATION

  • When reusing the tether clip of the trim panel assembly A pillar, check that there is no damage to the tether clip. If the tether clip is damaged, always replace it with a new tether clip. If the tether clip is damaged, its holding force is reduced and the trim panel assembly A pillar may come off.

  • Do not reuse the tether clip of the trim panel assembly A pillar when it is removed from the vehicle. Always replace with a new part.

  • Do not reuse the upper clips of the trim panel assembly B pillar UPR. Once the clip is removed, its holding force is reduced. Be sure to replace it with a new clip.

  • Before installing the trim panel assembly A pillar, check the condition of protective non-woven fabric (white) of the curtain airbag. If it is damaged (airbag module cloth is exposed), replace the curtain airbag module assembly with a new part.

1.

Install the trim panel sub assembly.

(1)

Attach the cord assembly feeder and cord assembly roof to the roof trim.

 

Route each cord carefully. The cord may interfere, thus preventing normal deployment of the curtain airbag when necessary.

Preparation items:

Part No.: 86359SC000/TAPE

 

Use the tape (service parts) by cutting into 80 mm × 50 mm (3.2in × 2.0in).

  • Roof cord

    (a)

    Place the clamp between the polyurethane sections to secure.

    (b)

    Secure the cord to the pad clamp.

    (c)

    Align the center of marking (tape) on the cord with the end of trim, then secure it using tape according to the mark-off line.

    (d)

    Align the center of marking (tape) on the cord with the mark-off line, then secure it using tape.

    (e)

    Affix with tape while aligning with the trim mark-off line.

    (f)

    Pull the cord in the arrow mark direction, and secure it with tape tightly without any sagging.

  • Feeder cord

    (a)

    Place the clamp between the polyurethane sections to secure.

    (b)

    Secure the cord to the pad clamp.

    (c)

    Align the center of marking (tape) on the cord with the end of trim, then secure it using tape according to the mark-off line.

    (d)

    Affix with tape while aligning with the trim mark-off line.

    (e)

    Adjust the excess cord and secure it with tape.
(2)

Bring the trim panel sub assembly inside the vehicle.

(3)

Secure the trim panel sub assembly with the clips and weather strip body side flange.

(4)

Install the garnish sunroof. (Model with sunroof)

(5)

Pull out the tongue of the belt assembly rear OUT CTR, and install the cap belt roof.

2.

Install the assist grip.

3.

Install the sun visor assembly.

4.

Install the stereo camera cover assembly. (Models with EyeSight) EyeSight>Stereo Camera>INSTALLATION

5.

Install the overhead console. (Models without EyeSight)

6.

Install the rear quarter trim.

Tightening torque:

Trim panel assembly apron: 7.5N·m (0.8kgf-m, 5.5ft-lb)

7.

Install the upper inner trim.

Tightening torque:

Trim panel assembly B pillar UPR: 7.5N·m (0.8kgf-m, 5.5ft-lb)

Front seat belt anchor: 30 N·m (3.1kgf-m, 22.1ft-lb)

8.

Install the lower inner trim.

9.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

EXTERIOR/INTERIOR TRIM > Floor Mat　
REMOVAL
 

  • Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

  • Side impact sensor (under the rear center seat) for the airbag system is located under the front center of the rear seat cushion. Be careful not to apply strong impact to the sensor when working with the rear seat cushion removed.

1.

Prior to starting work, check “Precautions” in the “SEATS” section. SEATS>General Description>CAUTION

2.

Disconnect the ground terminal from the battery sensor, and wait for at least 60 seconds before starting work. REPAIR CONTENTS>NOTE > BATTERY

 

Release the shift lock and shift the select lever to the “N” position. CONTROL SYSTEMS>Select Lever>REMOVAL

3.

Remove the lower inner trim on the left and right sides. EXTERIOR/INTERIOR TRIM>Lower Inner Trim>REMOVAL

4.

Remove the rear quarter trim on the left and right sides. EXTERIOR/INTERIOR TRIM>Rear Quarter Trim>REMOVAL

5.

Remove the rear seat cushion assembly. SEATS>Rear Seat>REMOVAL

6.

Remove the front seat assembly. SEATS>Front Seat>REMOVAL

7.

Remove the console box assembly. EXTERIOR/INTERIOR TRIM>Console Box>REMOVAL

8.

Remove the right and left cover center sides. EXTERIOR/INTERIOR TRIM>Center Console>REMOVAL

9.

Remove the power amplifier assembly and the extension duct. (Model with power amplifier) ENTERTAINMENT & MONITORING>Power Amplifier>REMOVAL

10.

Remove the sonar ECM assembly. (Model with Reverse Automatic Braking) Reverse Automatic Braking>Reverse Automatic Braking CM>REMOVAL

11.

Remove the knobs of the hook seat cushion rear.

12.

Take out the floor mat from the vehicle.

(1)

Remove the clips from the floor mat.

(2)

Fold down the floor mat and take it out from the vehicle.

13.

Take out the insulator.

(1)

Remove the following parts.

  • Instrument panel assembly

  • Beam steering COMPL

  • Heater unit assembly

  • Blower motor unit assembly

  • Accelerator pedal assembly

  • Brake pedal assembly

  • Airbag control module

  • Auto headlight beam leveler ECM

  • Bulkhead harness

(2)

Remove the foot rest and clips, and take out the insulator from the vehicle.

EXTERIOR/INTERIOR TRIM > Floor Mat　
INSTALLATION
 

  • Before handling the airbag system components, refer to “CAUTION” of “General Description” in “AIRBAG SYSTEM”. AIRBAG SYSTEM>General Description>CAUTION

  • Make sure that the knobs of the hook seat cushion rear are securely installed.

1.

Bring the insulator in the vehicle, install the foot rest, and secure with clips.

Tightening torque:

7.5N·m (0.8kgf-m, 5.5ft-lb)

2.

Bring the floor mat into the vehicle, and secure with the clips.

3.

Install the knobs of the hook seat cushion rear.

4.

Install the following parts.

  • Instrument panel assembly

  • Beam steering COMPL

  • Heater unit assembly

  • Blower motor unit assembly

  • Accelerator pedal assembly

  • Brake pedal assembly

  • Airbag control module

  • Auto headlight beam leveler ECM

  • Bulkhead harness

5.

Install the sonar ECM assembly. (Model with Reverse Automatic Braking)

6.

Install the power amplifier assembly and the extension duct. (Model with power amplifier)

7.

Install the cover center side.

8.

Install the console box assembly.

Tightening torque:

6.5N·m (0.7kgf-m, 4.8ft-lb)

9.

Install the front seat. SEATS>Front Seat>INSTALLATION

10.

Install the rear seat cushion assembly.

11.

Install the rear quarter trim.

12.

Install the lower inner trim.

13.

Connect the ground terminal to battery sensor. REPAIR CONTENTS>NOTE > BATTERY

 

After connecting the ground terminal to the battery sensor, place the select lever in the “P” position.

14.

Perform [Rezeroing] for the occupant detection system. OCCUPANT DETECTION(DIAGNOSTICS)>Rezero

15.

For model with door mirror interlocked seat position memory, initialize the power seat & remote control CM. SEATS>Power Seat System>ADJUSTMENT