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(A) |
Front catalytic converter |
(B) |
Rear catalytic converter |
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(1) |
Front oxygen (A/F) sensor |
(14) |
Exhaust cover |
(27) |
Exhaust cover |
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(2) |
Gasket |
(15) |
Exhaust cover |
(28) |
Exhaust cover |
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(3) |
Front exhaust pipe |
(16) |
Exhaust cover |
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(4) |
Rear oxygen sensor |
(17) |
Exhaust cover |
Tightening torque: N·m (kgf-m, ft-lb) |
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(5) |
Hanger bracket |
(18) |
Exhaust cover |
T1: |
13 (1.3, 9.6) |
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(6) |
Gasket |
(19) |
Exhaust cover |
T2: |
18 (1.8, 13.3) |
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(7) |
Band |
(20) |
Exhaust cover |
T3: |
23 (2.3, 17.0) |
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|
(8) |
Exhaust cover |
(21) |
Band |
T4: |
30 (3.1, 22.1) |
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|
(9) |
Exhaust cover |
(22) |
Exhaust cover |
T5: |
35 (3.6, 25.8) |
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|
(10) |
Bracket |
(23) |
Exhaust cover |
T6: |
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(11) |
Exhaust cover |
(24) |
Exhaust cover |
T7: |
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|
(12) |
Exhaust cover |
(25) |
Exhaust cover |
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|
(13) |
Band |
(26) |
Exhaust cover |
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|
(1) |
Rear exhaust pipe |
(5) |
Gasket |
Tightening torque: N·m (kgf-m, ft-lb) |
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|
(2) |
Spring |
(6) |
Muffler |
T1: |
6.2 (0.6, 4.6) |
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(3) |
Cushion rubber |
(7) |
Muffler cutter (models with muffler cutter) |
T2: |
48 (4.9, 35.4) |
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(4) |
Self-locking nut |
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(1) |
Center exhaust cover |
(2) |
Rear exhaust cover |
Tightening torque: N·m (kgf-m, ft-lb) |
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T1: |
10 (1.0, 7.4) |
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T2: |
18 (1.8, 13.3) |
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When performing service operation, refer to “Repair Contents” in “General Description”.
REPAIR CONTENTS>Repair Contents
Prior to starting work, pay special attention to the following:
Always wear work clothes, a work cap, and protective shoes. Additionally, wear a helmet, protective goggles, etc. if necessary.
Protect the vehicle using a seat cover, fender cover, etc.
Prepare the service tools, clean cloth, containers to catch grease and oil, etc.
Prevent scattering of grease and oil. If it scatters, wipe it off immediately to prevent it from penetrating the floor or flowing out, to protect the environmental.
If the grease and oil is spilt over the engine, exhaust pipe or the under cover, completely wipe it off to avoid emission of smoke or causing a fire.
Vehicle components are extremely hot immediately after driving. Be wary of receiving burns from heated parts.
When performing a repair, identify the cause of trouble and avoid unnecessary work.
Before disconnecting connectors of sensors or units, be sure to disconnect the ground terminal from the battery sensor.
Always use the jack-up point when the lifting device, shop jacks or rigid racks are used to support the vehicle.
Before starting works, remove dirt and corrosion around the target area.
Keep the removed parts in order and protect them from dust and dirt.
All removed parts, if to be reused, should be reinstalled in the original positions with attention to the correct directions, etc.
For the parts except for the non-reusable parts, replace then with new parts if necessary.
Be sure to tighten bolts and nuts to the specified torque.
Vehicle components are extremely hot immediately after driving. Be wary of receiving burns from heated parts.
Disconnect the ground terminal from battery sensor.
REPAIR CONTENTS>NOTE > BATTERY
Remove the crossmember support rear LH.
FRONT SUSPENSION>Crossmember Support>REMOVAL
Disconnect the front oxygen (A/F) sensor connector (A), rear oxygen sensor connector (B) and the ground cord (C).
Separate the front exhaust pipe and rear exhaust pipe.
Suspend the rear exhaust pipe with rope etc.
Remove the bolt which holds front exhaust pipe to hanger bracket.
Remove the front exhaust pipe.
The front exhaust pipe is very heavy. Be careful not to drop it when removing.
Set new gasket to the rear exhaust pipe.
Set a new gasket, and temporarily install the front exhaust pipe.
Be sure to install the front exhaust pipe to the cylinder head.
Install the bolts which secure front exhaust pipe to hanger bracket.
Tightening torque:
35 N·m (3.6kgf-m, 25.8ft-lb)
Tighten the nuts which hold the front exhaust pipe.
Tightening torque:
30 N·m (3.1kgf-m, 22.1ft-lb)
Connect the front exhaust pipe and rear exhaust pipe.
Tightening torque:
18 N·m (1.8kgf-m, 13.3ft-lb)
Connect the front oxygen (A/F) sensor connector, rear oxygen sensor connector and the ground cord.
Tightening torque:
7.5N·m (0.8kgf-m, 5.5ft-lb)
Install the crossmember support rear LH.
FRONT SUSPENSION>Crossmember Support>INSTALLATION
Connect the ground terminal to battery sensor.
REPAIR CONTENTS>NOTE > BATTERY
Remove the front oxygen (A/F) sensor and rear oxygen sensor.
Front oxygen (A/F) sensor:
Rear oxygen sensor:
Remove each exhaust cover.
Install each exhaust cover.
Tightening torque:
13 N·m (1.3kgf-m, 9.6ft-lb)
Install the front oxygen (A/F) sensor and rear oxygen sensor.
Front oxygen (A/F) sensor:
Rear oxygen sensor:
Check that no leaks are found.
Check for deformation, damage, or excessive rusting.
Check for any foreign matter adhered.
Check for clogging.
Vehicle components are extremely hot immediately after driving. Be wary of receiving burns from heated parts.
Separate the front exhaust pipe and rear exhaust pipe.
Be careful not to let the muffler contact the rear bumper.
Disconnect the rear exhaust pipe and muffler.
Be careful not to drop the rear exhaust pipe.
Apply a coat of spray type lubricant to the mating area of cushion rubber.
Remove the rear exhaust pipe.
Remove the center exhaust cover.
Perform this procedure only when required.
Install the center exhaust cover.
Tightening torque:
18 N·m (1.8kgf-m, 13.3ft-lb)
Set new gasket to the rear exhaust pipe. (Front side)
Apply a coat of spray type lubricant to the mating area of cushion rubber.
Install the rear exhaust pipe.
After installation, degrease the cushion rubber.
Set a new gasket, and connect the rear exhaust pipe and muffler.
Be sure to use a new self-locking nut.
Tightening torque:
48 N·m (4.9kgf-m, 35.4ft-lb)
Connect the front exhaust pipe and rear exhaust pipe.
Tightening torque:
18 N·m (1.8kgf-m, 13.3ft-lb)
Check that no leaks are found.
Check for deformation, damage, or excessive rusting.
Check for any foreign matter adhered.
Check for clogging.
Check the cushion rubber for wear or crack.
Vehicle components are extremely hot immediately after driving. Be wary of receiving burns from heated parts.
Disconnect the rear exhaust pipe and muffler.
Apply a coat of spray type lubricant to the mating area of cushion rubber.
Remove the muffler.
Be careful not to let the muffler contact the rear bumper.
Remove the rear exhaust cover.
Perform this procedure only when required.
Install the rear exhaust cover.
Tightening torque:
10 N·m (1.0kgf-m, 7.4ft-lb)
Apply a coat of spray type lubricant to the mating area of cushion rubber.
Install the muffler.
After installation, degrease the cushion rubber.
Set a new gasket, and connect the rear exhaust pipe and muffler.
Be sure to use a new self-locking nut.
Tightening torque:
48 N·m (4.9kgf-m, 35.4ft-lb)
Check that no leaks are found.
Check for deformation, damage, or excessive rusting.
Check for any foreign matter adhered.
Check for clogging.
Check the cushion rubber for wear or crack.