REMOVAL AND INSTALLATION


Pre-removal Operation
  • Engine coolant Draining (Refer to GROUP 14, Engine Coolant Replacement <Except 4G1> or <4G1>).
  • Refrigerant Draining (Refer to ).
  • Air cleaner Removal (Refer to GROUP 15, Air Cleaner <Except 4G1> or <4G1>).
  • Canister Removal.
  • Front seat assembly Removal (Refer to GROUP 52A, Front Seat Assembly ).
  • Rear heater duct Removal (Refer to Duct ).
  • Instrument panel Removal (Refer to GROUP 52A, Instrument Panel ).
  • SRS-ECU Removal (Refer to GROUP 52B, SRS Air Bag ).

 Post-installation Operation
  • SRS-ECU Installation (Refer to GROUP 52B, SRS Air Bag ).
  • Instrument panel Installation (Refer to GROUP 52A, Instrument Panel ).
  • Rear heater duct (Refer to ).
  • Front seat assembly Installation (Refer to GROUP 52A, Front Seat Assembly ).
  • Canister installation.
  • Air cleaner Installation (Refer to GROUP 15, Air Cleaner <Except 4G1> or <4G1>).
  • Engine coolant Refilling (Refer to GROUP 14, Engine Coolant Replacement <Except 4G1> or <4G1>).
  • Refrigerant Refilling (Refer to ).




Removal steps


·
 Harness and clamp


·
 Junction block installation


·
 Canister installation


1.
 Expansion valve cover
<<A>>
2.
 Flexible suction hose connection
<<A>>
3.
 Liquid pipe B connection


4.
 O-ring


5.
 Heater hose


·
 Steering column assembly (Refer to GROUP 37, Steering shaft )


6.
 Front deck cross member


·
 Accelerator pedal assembly (Refer to GROUP 17, Accelerator pedal )


7.
 Centre duct


8.
 Rear heater centre duct


9.
 Heater unit and air intake box

REMOVAL SERVICE POINT

<<A>> FLEXIBLE SUCTION HOSE AND LIQUID PIPE B DISCONNECTION
caution As the compressor oil and receiver are highly moisture absorbent, use a non-porous material to plug the hose and nipples.
To prevent the entry of dust or other foreign bodies, plug the dismantled hose and the nipples of the expansion valves.