DISASSEMBLY AND REASSEMBLY






Disassembly steps


1.
Spacer


2.
Speed gear 6th


3.
Needle bearing
<<A>>
>>D<<
4.
Needle bearing inner race
<<A>>
>>C<<
5.
Synchronizer unit 5/6
<<A>>

6.
Dog body 5th
<<A>>

7.
Speed gear 5th


8.
Needle bearing
<<B>>
>>B<<
9.
Fixed gear 4th
<<C>>
>>A<<
10.
Fixed gear 3rd


11.
Input shaft

DISASSEMBLY SERVICE POINT



<<A>> NEEDLE BEARING INNER RASE / SYNCHRONIZER UNIT 5/6 / DOG BODY 5TH / SPEED GEAR 5TH REMOVAL



Using the special tools, support the speed gear 5th and remove the needle bearing inner rase, synchronizer unit 5/6, dog body 5th and speed gear 5th.

  • Bearing remover (MD998917)
  • Valve guide installer (MD999588)

<<B>> FIXED GEAR 4TH REMOVAL



Using the special tool, Gear remover (MB992262), support the fixed gear 4th and remove the fixed gear 4th.

<<C>> FIXED GEAR 3RD REMOVAL



Using the special tool, Gear remover (MB992259), support the fixed gear 3rd and remove the fixed gear 3rd.

REASSEMBLY SERVICE POINT



>>A<< FIXED GEAR 3RD INSTALLATION



Using special tool, Gear remover (MB992259), install the fixed gear 3rd.

>>B<< FIXED GEAR 4TH INSTALLATION



Using special tool, Gear remover (MB992259), install the fixed gear 4th.

>>C<< SYNCHRONIZER UNIT 5/6 INSTALLATION



Using special tools, install the synchronizer unit 5/6.

  • Installer cap (MD998812)
  • Installer-100 (MD998813)
  • Installer adapter (MD998827)

>>D<< NEEDLE BEARING INNER RASE INSTALLATION



Using special tool, Crankshaft front oil seal installer (MD998304), install the needle bearing inner rase.