DISASSEMBLY AND REASSEMBLY






Disassembly steps
<<A>>
>>E<<
1.
Fixed gear 5th


2.
Speed gear 4th


3.
Needle bearing


4.
Dog body 4th
<<B>>
>>D<<
5.
Needle bearing inner race
<<B>>
>>C<<
6.
Synchronizer unit 3/4
<<B>>

7.
Dog body 3th
<<B>>

8.
Speed gear 3rd


9.
Needle bearing


10.
Clamp ring


11.
Split shim


12.
Speed gear 2nd


13.
Needle bearing

>>B<<
14.
Snap ring
<<C>>
>>A<<
15.
Synchronizer unit 1/2
<<C>>

16.
Speed gear 1st


17.
Needle bearing


18.
Output shaft

DISASSEMBLY SERVICE POINT



<<A>> FIXED GEAR 5TH REMOVAL



Using the special tool, (MB992257), support the fixed gear 5th and remove the fixed gear 5th. <F5MGA>

Using the special tool, (MB992262), support the fixed gear 5th and remove the fixed gear 5th. <F5MGB>

<<B>> NEEDLE BEARING INNER RACE / SYNCHRONIZER UNIT 3/4 / DOG BODY 3RD / SPEED GEAR 3RD REMOVAL



Using the special tool, (MD998917) support the speed gear 3rd and remove the needle bearing inner race, synchronizer unit 3/4, dog body 3rd and speed gear 3rd.

<<C>> SYNCHRONIZER UNIT 1/2 / SPEED GEAR 1ST REMOVAL



Using the special tool, (MD998917) support the speed gear 1st and remove the synchronizer unit 1/2 and speed gear 1st.

REASSEMBLY SERVICE POINT



>>A<< SYNCHRONIZER UNIT 1/2 INSTALLATION



Using special tools, install the synchronizer unit 1/2.

  • Installer cap (MD998812)
  • Installer-200 (MD998814)
  • Installer adapter (MD998825)

>>B<< SNAP RING INSTALLATION



Install the snap ring that has selected.
note Try to first install the thicker snap ring to always use the thickest snap ring.

>>C<< SYNCHRONIZER UNIT 3/4 INSTALLATION



Using special tools, install the synchronizer unit 3/4.

  • Installer cap (MD998812)
  • Installer-200 (MD998814)
  • Installer adapter (MD998825)

>>D<< NEEDLE BEARING INNER RACE INSTALLATION



Using special tools, install the needle bearing 4th inner race.

  • Installer cap (MD998812)
  • Installer-200 (MD998814)
  • Installer adapter (MD998819)

>>E<< FIXED GEAR 5TH INSTALLATION



Using special tools, install the fixed gear 5th.

  • Installer cap (MD998812)
  • Installer-100 (MD998813)
  • Installer adapter (MD998819)