DISASSEMBLY AND REASSEMBLY



Disassembly steps
<<A>>
 >>C<<
 1.
 Synchronizer unit 5th
<<A>>
2.
 Dog body 5th <F5MGA>
<<A>>
3.
 Speed gear 5th


4.
 Needle bearing
<<B>>
 >>B<<
 5.
 Fixed gear 4th
<<C>>
 >>A<<
 6.
 Fixed gear 3rd


7.
 Input shaft

DISASSEMBLY SERVICE POINT

<<A>> SYNCHRONIZER UNIT 5th / DOG BODY 5TH <F5MGA> / SPEED GEAR 5TH REMOVAL

Using the special tools, support the speed gear 5th and remove the synchronizer unit 5th, dog body 5th <F5MGA> and speed gear 5th.

  • Bearing remover (MD998917)
  • Valve guide installer (MD999588)

<<B>> FIXED GEAR 4TH REMOVAL

Using the special tool, Gear remover (MB992262), support the fixed gear 4th and remove the fixed gear 4th.

<<C>> FIXED GEAR 3RD REMOVAL

Using the special tool, Gear remover (MB992258), support the fixed gear 3rd and remove the fixed gear 3rd. <F5MGA>

Using the special tool, Gear remover (MB992259), support the fixed gear 3rd and remove the fixed gear 3rd. <F5MGB>

REASSEMBLY SERVICE POINT

>>A<< FIXED GEAR 3RD INSTALLATION

Using special tools, install the fixed gear 3rd.

  • Installer cap (MD998812)
  • Installer-200 (MD998814)
  • Installer adapter (MD998821)

>>B<< FIXED GEAR 4TH INSTALLATION

Using special tools, install the fixed gear 4th.

  • Installer cap (MD998812)
  • Installer-100 (MD998813)
  • Installer adapter (MD998821)

>>C<< SYNCHRONIZER UNIT 5TH INSTALLATION

Using special tools, install the synchronizer unit 5th.

  • Installer cap (MD998812)
  • Installer-100 (MD998813)
  • Installer adapter (MD998827)