REMOVAL AND INSTALLATION <Except for 4G1>


Pre-removal and Post-installation Operation
  • Engine Coolant Draining and Supplying (Refer to ).
  • Air Cleaner Assembly Removal and Installation (Refer to GROUP 15, Air Cleaner ).
  • Battery and Battery Tray Removal and Installation (Refer to GROUP 54A, Battery ).




Removal steps


1.
 Drain plug


2.
 Radiator cap
<<A>>
 >>A<<
 3.
 Radiator upper hose


4.
 Cooling fan motor connector
<<A>>
 >>A<<
 5.
 Radiator lower hose
<<B>>
6.
 A/C condenser connecting screws


7.
 Radiator lower bracket


8.
 Radiator support upper insulator


9.
 Radiator assembly


10.
 Radiator support lower insulator


11.
 Radiator condenser tank hose


12.
 Radiator condenser tank assembly


13.
 Cooling fan motor and shroud assembly


14.
 Radiator


15.
 Cooling fan


16.
 Cooling fan motor


17.
 Cooling fan shroud


18.
 Cooling fan shroud cover

REMOVAL SERVICE POINTS

<<A>> RADIATOR UPPER HOSE/RADIATOR LOWER HOSE DISCONNECTION

Make mating marks on the radiator hose and the hose clamp. Disconnect the radiator hose.

<<B>> A/C CONDENSER CONNECTING SCREWS REMOVAL
After removing the A/C condenser mounting screws, tie A/C condenser by string to secure. At this time, be careful not to load the A/C pipe, etc.

INSTALLATION SERVICE POINT

>>A<< RADIATOR LOWER HOSE/RADIATOR UPPER HOSE CONNECTION

1.Insert radiator lower hose as far as the projection of the cooling water inlet hose fitting.
2.Push the radiator upper hose onto the cylinder head nipple as far as its base.
3.Align the mating marks on the radiator hose and hose clamp, and then connect the radiator hose.