REMOVAL AND INSTALLATION <4G1>


Pre-removal and Post-installation Operation
  • Engine Coolant Draining and Supplying (Refer to ).
  • Air Cleaner Assembly Removal and Installation (Refer to GROUP 15, Air Cleaner ).
  • Air Hose, Air Pipe and Intercooler Assembly Removal and Installation (Refer to GROUP 15, Intercooler ).
  • Oxygen Sensor Removal and Installation (Refer to GROUP 15, Exhaust Manifold and Turbocharger ).




Removal steps


·
 Front bumper clip (Refer to GROUP 11E - Crankshaft Pulley ).


1.
 Drain plug


2.
 Radiator cap


3.
 Radiator hose clamp
<<A>>
 >>A<<
 4.
 Radiator upper hose


5.
 Cooling fan motor connector
<<A>>
 >>A<<
 6.
 Radiator lower hose
<<B>>
7.
 A/C condenser connecting screws


8.
 Radiator lower bracket


9.
 Radiator support upper insulator


10.
 Radiator assembly


11.
 Radiator support lower insulator


12.
 Radiator condenser tank hose


13.
 Radiator condenser tank assembly


14.
 Cooling fan motor and shroud assembly


15.
 Radiator


16.
 Cooling fan


17.
 Cooling fan motor


18.
 Cooling fan shroud


19.
 Cooling fan shroud cover

REMOVAL SERVICE POINTS

<<A>> RADIATOR UPPER HOSE/RADIATOR LOWER HOSE DISCONNECTION

Make mating marks on the radiator hose and the hose clamp. Disconnect the radiator hose.

<<B>> A/C CONDENSER CONNECTING SCREWS REMOVAL
After removing the A/C condenser mounting screws, tie A/C condenser by string to secure. At this time, be careful not to load the A/C pipe, etc.

INSTALLATION SERVICE POINT

>>A<< RADIATOR LOWER HOSE/RADIATOR UPPER HOSE CONNECTION

1.Insert radiator lower hose and radiator upper hose as far as the projection of the cooling water inlet hose fitting and thermostat case assembly.
2.Align the mating marks on the radiator hose and hose clamp, and then connect the radiator hose.