REMOVAL AND INSTALLATION







Removal steps

>>F<<
1.
Inlet manifold stay


2.
Inlet manifold


3.
Inlet manifold gasket

>>E<<
4.
Oil pressure switch


5.
Detonation sensor


6.
Camshaft position sensor

>>D<<
7.
Crank angle sensor

>>C<<
8.
Engine coolant temperature sensor


9.
Water inlet fitting

>>B<<
10.
Thermostat


11.
Water hose


12.
Water hose

>>A<<
13.
Water pipe assembly


14.
Water pipe assembly gasket

INSTALLATION SERVICE POINTS



>>A<< WATER PIPE ASSEMBLY GASKET INSTALLATION



Place the water pipe assembly gasket onto the cylinder block, facing the gasket’s protruded portion in the illustrated direction.

>>B<< THERMOSTAT INSTALLATION



Install the thermostat onto the cylinder block such that the jiggle valve is positioned on top of the thermostat housing.

>>C<< ENGINE COOLANT TEMPERATURE SENSOR INSTALLATION



1.
caution
  • Be careful not to damage the connector portion (made of resin) of the sensor with the tool.
  • Do not overtighten.
Remove any sealant that may be remaining on the engine coolant temperature sensor or the threaded hole in the cylinder head.
2.Apply sealant onto the threaded portion (illustrated) of the sensor.
Specified sealant:
    LOCTITE 262 or equivalent

>>D<< CRANK ANGLE SENSOR INSTALLATION



1.
caution
  • Apply sealant correctly so that it will not be squeezed out onto the end of the threaded portion upon assembly.
  • Do not overtighten.
Remove any sealant that may be remaining on the angle sensor or the mounting face on the cylinder block.
2.Apply a bead of sealant with a diameter of 1.7 ± 0.5 mm on the cylinder block as illustrated.
Specified sealant:
    Three bond 1217G or equivalent
3.Install the crank angle sensor onto the cylinder block by tightening it to 8.4 ± 0.6 N·m.

>>E<< OIL PRESSURE SWITCH INSTALLATION



caution
  • Apply sealant correctly so that it will not be squeezed out onto the end of the threaded portion upon assembly.
  • Do not overtighten.
1.Remove any sealant that may be remaining on the oil pressure switch or the threaded hole in the cylinder block.
2.Apply sealant to the threaded portion of the oil pressure switch as illustrated.
Specified sealant:
    LOCTITE 565 or equivalent
3.Install the oil pressure switch onto the cylinder block by tightening it to 10 ± 2 N·m.

>>F<< INLET MANIFOLD STAY INSTALLATION



Prior to installation, ensure that the inlet manifold stay is closely seated onto the inlet manifold boss as well as onto the cylinder block boss. Then, install the stay, tightening the fittings to 18 ± 1 N·m.