REMOVAL AND INSTALLATION







Removal steps


1.
Oil level gauge


2.
Oil level gauge guide


3.
O-ring


4.
Drive belt


5.
Water pump pulley
<<A>>
>>B<<
6.
Crankshaft bolt


7.
Crankshaft pulley


8.
Alternator


9.
Adjust nut


10.
Alternator brace


11.
Ignition coil


12.
Spark plug


13.
Cam position sensor


14.
O-ring

>>A<<
15.
Cam position sensor support


16.
Air intake pipe bracket

REMOVAL SERVICE POINT



<<A>> CRANKSHAFT BOLT REMOVAL



1.Lock the flywheel using the special tool Flywheel stopper (MD998781).
2.Then loosen the crankshaft bolts.

INSTALLATION SERVICE POINTS



>>A<< CAM POSITION SENSOR SUPPORT INSTALLATION



1.Completely remove existing form-in-place gasket from the cam position sensor support and cylinder head (surface to which cam position sensor support is fitted).
2.Apply a 3 ± 1 mm bead of form-in-place gasket (FIPG) to the area shown.
Specified sealant:
    Three bond 1207F or equivalent
3.With the tightening bolt, tighten the cam position sensor support and the air intake pipe bracket assembly together with the cylinder head to the specified torque of 14 ± 1 N·m.

>>B<< CRANKSHAFT BOLT INSTALLATION



1.Lock the drive plate using the special tool Flywheel stopper (MD998781).

2.Wipe off the dirt on the crankshaft and the crankshaft pulley as shown in the figure using a rag.
3.Wipe off the dirt on the crankshaft pulley as shown in the figure using a rag, and then degrease the areas.
note Degrease them to prevent drop in the friction coefficient of the pressed area which is caused by oil adhesion.
4.Install the crankshaft pulley.
5.Apply an adequate and minimum amount of engine oil to the thread of the crankshaft pulley centre bolt and the lower area of the flange.
6.Wipe off the dirt on the crankshaft pulley washer as shown in the figure using a rag.

7.Install the washer, whose grooved surface is toward the bolt flange.
8.Tighten the crankshaft bolt to the specified torque of 181 N·m.