SERVICE SPECIFICATIONS


Item
Standard value
Limit
TIMING CHAIN
Valve clearance mm
Intake
0.22 ± 0.04
-
Exhaust
0.30 ± 0.04
-
CAMSHAFT
Cam height mm
Intake
44.21
43.71
Exhaust
43.98
43.48
CYLINDER HEAD AND VALVES
Cylinder head bottom face distortion mm
0.03 max.
0.2
Cylinder head bottom surface grinding limit (Total resurfacing depth of both cylinder head and cylinder block) mm
-
0.2
Cylinder head overall height mm
112.9 - 113.1
-
Valve margin mm
Intake
1.35
0.85
Exhaust
1.85
1.35
Valve face angle
45°- 45.5°
-
Valve stem-to-guide clearance mm
Intake
0.020 - 0.047
0.10
Exhaust
0.030 - 0.057
0.15
Valve length mm
Intake
89.61
89.11
Exhaust
90.94
90.44
Valve spring free length mm
43.1
42.1
Valve spring out-of-squareness
2° max.

Valve seat contact width mm
1.1 - 1.5
-
Valve guide installed height mm
7.7 - 8.3
-
Out side diameter difference of cylinder head bolt mm
-
0.15
PISTON AND CONNECTING ROD
Piston ring to ring groove clearance mm
No. 1
0.03 - 0.07
0.1
No. 2
0.02 - 0.06
0.1
Piston ring end gap mm
No. 1
0.15 - 0.30
0.8
No. 2
0.30 - 0.50
0.8
Oil ring
0.10 - 0.40
1.0
Piston pin press-fitting load (at room temperature) N
5,000 - 11,000
-
Crankshaft pin oil clearance mm
0.014 - 0.059
0.1
Connecting rod big end thrust clearance mm
0.10 - 0.35
0.4
Out side diameter difference of connecting rod cap bolt mm
-
0.1
CRANKSHAFT AND CYLINDER BLOCK
Crankshaft end play mm
0.09 - 0.27
0.3
Crankshaft journal oil clearance mm
0.014 - 0.034
0.1
Cylinder block top surface distortion mm
0.05
0.1
Cylinder block top face grinding limit (Total resurfacing depth of both cylinder head and cylinder block) mm
-
0.2
Cylinder bore mm
75
-
Cylindricity mm
0.007 max.
-
Piston to cylinder clearance mm
0.015 - 0.035
-