REMOVAL AND INSTALLATION



Pre-removal Operation
  • Engine Oil Draining (Refer to GROUP 12, On-vehicle Service - Engine Oil Replacement ).
  • Front Catalytic Converter Assembly Removal (Refer to GROUP 17, Emission Control - Catalytic Converter ).

Post-installation Operation
  • Front Catalytic Converter Assembly Installation (Refer to GROUP 17, Emission Control - Catalytic Converter ).
  • Engine Oil Refilling (Refer to GROUP 12, On-vehicle Service - Engine Oil Replacement ).





Removal steps


1.
Engine oil pan drain plug

>>D<<
2.
Engine oil pan drain plug gasket


3.
Transmission housing front lower cover stay


4.
Turbocharger oil return tube

>>C<<
5.
Turbocharger oil return tube gasket (oil pan side)

>>B<<
6.
Turbocharger oil return tube gasket (turbocharger assembly side)
<<A>>
>>A<<
7.
Engine oil pan

REMOVAL SERVICE POINT



<<A>> ENGINE OIL PAN REMOVAL




1.
caution Do not use special tool oil pan FIPG cutter (MD998727) in area A of the engine oil pan. Using the special tool in area A may cause deformation of the front case because the front case is made of aluminium.
Tap the special tool MD998727 into the range (B) between the cylinder block and the engine oil pan, and then slide the tool sideways.
note If any sounding parts interfere with the removal, there is no need to use the special tool.
2.Remove the engine oil pan.

INSTALLATION SERVICE POINTS



>>A<< ENGINE OIL PAN INSTALLATION


1.Remove sealant from the engine oil pan, front case and cylinder block surfaces.

2.Apply a bead of the sealant to the cylinder block mating surface of the engine oil pan as shown.
Specified sealant: ThreeBond 1207F or equivalent
note Install the engine oil pan immediately after applying sealant.
3.
caution After the installation, until a sufficient period of time (one hour or more) elapses, do not apply the oil or water to the sealant application area or start the engine.
Tighten the engine oil pan mounting bolts to the specified torque.
Tightening torque: 7.0 ± 1.0 N·m

>>B<< TURBOCHARGER OIL RETURN TUBE GASKET (TURBOCHARGER ASSEMBLY SIDE) INSTALLATION



Install the gasket as its projection is in the direction shown.

>>C<< TURBOCHARGER OIL RETURN TUBE GASKET (OIL PAN SIDE) INSTALLATION



With the print area on the gasket facing to the pipe, install the gasket so that the projection is in the direction shown in the figure.

>>D<< ENGINE OIL PAN DRAIN PLUG GASKET INSTALLATION



Replace the gasket with a new gasket. Install the new gasket in the direction shown in the illustration.