Crankshaft Installation
Special Tools Required
Handle driver ( 07749-0010000)
Oil seal driver attachment 96 ( 07ZAD-PNA0100)
| 4. | Install the bearing halves in the cylinder block and connecting rods.
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| 5. | Apply a coat of engine oil to the main bearings and rod bearings.
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| 6. | Hold the crankshaft so rod journal No. 2 and rod journal No. 3 are straight up, and lower the crankshaft into the block.
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| 7. | Install the thrust washers (A) in the No. 4 journal of the cylinder block.
 AB |
| 8. | Apply engine oil to the threads and flange of the connecting rod bolts.
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| 9. | Seating the rod journals into connecting rod No. 1 and connecting rod No. 4. Line up the mark (B) on the connecting rod and cap, then install the caps and bolts finger-tight.
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| 10. | Rotate the crankshaft clockwise, and seat the journals into connecting rod No. 2 and connecting rod No. 3. Line up the mark on the connecting rod and cap, then install the caps and bolts finger-tight.
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| 11. | Tighten the connecting rod bolts to 9.8 N·m (1.0 kgf·m, 7.2 lbf·ft).
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| 12. | Tighten the connecting rod bolts an additional 90°.
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| 13. | Remove old liquid gasket from the bearing cap bridge mating surfaces.
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| 14. | Clean and dry the bearing cap bridge mating surfaces.
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| 15. | Apply a 1.5 mm wide bead of the liquid gasket, P/N 08C70-K0234M, 08C70-K0334M or 08C70-X0331S, along the broken lines (A).
NOTE: Do not install the parts if 5 minutes or more have elapsed since applying liquid gasket. Instead, reapply liquid gasket after removing old residue.
 A |
| 16. | Put the bearing cap bridge on the cylinder block.
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| 17. | Apply engine oil to the threads and flange of the bearing cap bolts.
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| 18. | Tighten the bearing cap bolts is sequence to 25 N·m (2.5 kgf·m, 18 lbf·ft).
 (10)(4)(2)(6)(8)(7)(5)(1)(3)(9) |
| 19. | Tighten the bearing cap bolts an additional 40°.
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| 20. | Clean the excess liquid gasket off the cylinder block.
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| 21. | Use the special tools to drive a new oil seal squarely into the block to the specified installed height.
 07749-001000007ZAD-PNA0100 |
| 22. | Measure the distance between the crankshaft (A) and oil seal (B).
Oil Seal Installed Height:| 7-8 mm (0.28-0.31 in.) |  7-8mm
(0.28-0.31 in.) |
| 23. | Install the dowel pins (A) and new O-ring (B) on the oil pump (C), then align the inner rotor with crankshaft, and install the oil pump.
 6 x 1.0 mm
9.8 N·m (1.0kgf·m, 7.2 lbf·ft)DECB6 x 1.0 mm
9.8 N·m (1.0 kgf·m,
7.2 lbf·f)A |
| 24. | Install the oil screen (D) with new gasket (E).
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