Clutch Master Cylinder Removal
NOTE: Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid does contact the paint, wash it off immediately with water.
| 1. | Remove the brake fluid from the clutch master cylinder reservoir with a syringe.
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| 2. | Remove the retaining clip (A). Disconnect the clutch line (B). Plug the end of the clutch line with a shop towel to prevent brake fluid from coming out.
CAB |
| 3. | Disconnect the reservoir hose (C) from the clutch master cylinder reservoir. Plug the end of the reservoir hose with a shop towel to prevent brake fluid from coming out.
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| 4. | Pry out the lock pin (A), and pull the pedal pin (B) out of the yoke. Remove the master cylinder mounting nuts (C).
CBAC |
| 5. | Remove the clutch master cylinder (A).
CBA |
| 6. | Remove the O-ring (B) and the clutch master cylinder seal (C) from the master cylinder.
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| 7. | Install the clutch master cylinder in the reverse order of removal. Install a new O-ring. Tighten the master cylinder mounting nuts to 13 N·m (1.3 kgf·m, 9.4 lbf· ft). Make sure the tabs on the master cylinder hose clamps are pointed in the directions shown.
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| 8. | To prevent the retaining clip (A) from coming off, pry to open the tip of the retaining clip (B) with a screwdriver.
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