Honda Jazz/Fit 2002 · Service Manual

Manual Transmission Removal (5MT)

Manual Transmission Removal

NOTE: Use fender covers to avoid damaging painted surfaces.

1.Write down the frequencies for the radio's preset buttons. Disconnect the negative (-) cable first, then the positive (+) cable from the battery. Remove the battery.

2.Remove the air cleaner housing.

3.Remove the harness clips (A), ground cable (B) and the battery tray (C).

 

SAA2E01E34150100000KAAD01ACB

4.Carefully remove the slave cylinder so as not to bend the clutch line. Do not operate the clutch pedal once the slave cylinder (A), boot (B) and clip (C) have been removed.

 

SAA2E01E34150100000KAAD02ABC

5.Disconnect the back-up light switch connector (A), then remove the harness clips (B).

 

SAA2E01E34150100000KAAD03BA

6.First remove the cable bracket (A), then disconnect the cables (B) from the top of the transmission housing. Carefully remove both cables and the bracket together so as not to bend the cables.

 

SAA2E01E34150100000KAAD04AB

7.Disconnect the vehicle speed sensor (VSS) connector (A), then remove the oxygen sensor clip (B).

 

SAA2E01E34150100000KAAD05AB

8.Attach the chain hoist (A) to the air cleaner stay (B) with the 8 x 1.25 mm bolt (C).

 

SAA2E01E34150100000KAAD06BCA

9.Remove the one upper transmission mounting bolt.

 

SAA2E01E34150100000KAAD07

10.Remove the transmission mount bracket.

 

SAA2E01E34150100000KAAD08

11.Remove the splash shield.

 

SAA2J20A18223800000KCJD09

12.Remove the spindle nuts (A), then push the driveshafts (B) inside.

 

SAA2E01E34150100000KAAD09ECNKMLAIHJBFGD


13.Insert a 5 mm Allen wrench (C) in the top of the ball joint pins (D), and remove the nuts (E), then separate the stabilizer links (F) from the stabilizer (G).

14.Remove the spring clips (H) and castle nuts (I), and separate the lower arms (J) from the knuckles (K).

15.Remove the cotter pins (L), nuts (M) and ball joint (N) from the knuckles (K).

16.Remove the bolts (A) and the hear cover (B).

 

SAA2J00E16226600000KAJD02AB

17.Remove the driveshafts.

 

SAA2E01E34150100000KAAD10Left Driveshaft:Right Driveshaft:

18.Remove the two sub-frame stay bolts.

 

SAA2E01E34150100000KAAD12

19.Remove the two power steering gearbox bracket bolts.

 

SAA2E01E34150100000KAAD13

20.Remove the two power steering gearbox bracket bolts.

 

SAA2E01E34150100000KAAD14

21.Remove the three rear transmission mount bracket bolts.

 

SAA2E01E34150100000KAAD15

22.Support the front sub-frame with a 4 x 4 x 40 in. piece of wood and a jack.

 

SAA2J15E15117300000KAJD19

23.Remove the front sub-frame mounting bolts (A) and the front sub-frame (B).

 

SAA2E01E34150100000KAAD16AB

24.Remove the rear transmission mount (A) and the rear transmission mount bracket (B).

 

SAA2E01E34150100000KAAD17BA

25.Remove the clutch cover.

 

SAA2E01E34150100000KAAD18

26.Remove the front transmission mount.

 

SAA2E01E34150100000KAAD19

27.Remove the air cleaner stay.

 

SAA2E01E34150100000KAAD20

28.Place the transmission jack under the transmission, and remove the lower transmission mounting bolts.

 

SAA2E01E34150100000KAAD21

29.Pull the transmission away from the engine until the transmission mainshaft clears the clutch pressure plate, then lower transmission on the transmission jack.


30.Remove the release fork (A) and the release bearing (B) from the transmission (C).

 

SAA2E01E34150100000KAAD22BCA