Front Brake Caliper Overhaul
Front Brake Caliper Overhaul
Frequent inhalation of brake pad dust, regardless of material composition, could be hazardous to your health.
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Remove, disassemble, inspect, reassemble, and install the caliper, and note these items:
- Do not spill brake fluid on the vehicle; it may damage the paint; if brake fluid gets on the paint, wash it off immediately with water.
- To prevent dripping, cover disconnected hose joints with rags or shop towels.
- Clean all parts in brake fluid and air dry; blow out all passages with compressed air.
- Before reassembling, check that all parts are free of dust and other foreign particles.
- Replace parts with new ones as specified in the illustration.
- Make sure no dirt or other foreign matter is allowed to contaminate the brake fluid.
- When reusing pads, always reinstall them in their original positions to prevent loss of braking efficiency.
- Do not reuse drained brake fluid.
- Always use Genuine Honda DOT 3 brake fluid. Non-Honda brake fluid can cause corrosion and shorten the life of the system.
- Do not mix different brands of brake fluid as they may not be compatible.
- Coat the piston, piston seal groove, and caliper bore with clean brake fluid.
- Make sure no grease or oil gets on the brake discs or pads.
- Replace all rubber parts with new ones whenever disassembled.
- After installing the caliper, check the brake hose and line for leaks, interference, and twisting.
108 N·m (11.0 kgf·m,
80 lbf·ft)CALIPER PIN BPISTON BOOT
Replace.PISTONPISTON SEAL
Replace.CALIPER BODY8 x 1.0 mm
22 N·m (2.2 kgf·m, 16 lbf·ft)BANJO BOLT
3.4 N·m
(3.5 kgf·m,
25 lbf·ft)SEALING
WASHERS
Replace.BLEED SCREW
8 N·m
(0.8 kgf·m, 6 lbf·ft)WEAR INDICATOR
Install inner pad with
its wear indicator upward.BRAKE PADSINNER PAD SHIMSPAD SPRINGOUTER PAD SHIMCALIPER
BRACKETPAD RETAINERSBOOTSCALIPER PIN A:Rubber greese:Silicone greese