Honda Jazz/Fit 2002 · Service Manual

Crankshaft Pulley Removal and Installation

Crankshaft Pulley Removal and Installation

Special Tools Required
Holder handle (  07JAB-0010200)
 

S80WA00SJAB001T0200000D01
Pulley holder attachment, HEX 50 mm (  07JAB-0010400)
 
S5A1E00SJAB001T0400000D01
Socket wrench, 19 mm (  07JAA-0010200)
 
S0XYE00SJAA001T0200000D01



Removal


1.Remove the front tires/wheels.

2.Remove the splash shield.

3.Hold the pulley with handle (A) and holder attachment (B).

 

SAA2E00A14673217531KDAD01C
07JAA-0010200
B
07JAB-0010400
A
07JAB-0010200

4.Remove the bolt with a 19 mm socket (C) and breaker bar.

Installation


1.Clean the crankshaft pulley (A), crankshaft (B), bolt (C), and washer (D). Lubricate as shown below.

 

SAA2E00A14673217531KDAD02CDBA: Clean
: Lubricate

2.Install the crankshaft pulley, and hold the pulley with handle (A) and holder attachment (B).

 

SAA2E00A14673217531KDAD03C
07JAA-0010200
B
07JAB-0010400
A
07JAB-0010200

3.Tighten the bolt to 54 N·m (5.5 kgf·m, 40 lbf·ft) with a torque wrench and 19 mm socket (C). Do not use an impact wrench. If you are using a new pulley bolt or new crankshaft, tighten the bolt to 177 N·m (18.0 kgf·m, 130 lbf·ft) with a torque wrench and 19 mm socket, loosen the bolt and tighten it 54 N·m (5.5 kgf·m, 40 lbf·ft).

4.Tighten the pulley bolt an additional 90°.

5.Install the splash shield.

6.Install front tires/wheels.